• Journal of the Korean Institute of Gas
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• v.19 no.1
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• pp.18-22
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• 2015

This paper presents the stress strength safety of LPG steel cylinder for various corner radiuses of upper round end plate and lower round end plate by using a finite element method. The FEM analyzed results indicate that the most influential elements is a corner radius of upper round end plate and lower round end plate rather than a thickness of LPG cylinder. But, the thickness of a steel cylinder is an important design element considering for a weight reduction of a cylinder. Thus, this paper recommends that the LPG steel cylinder thickness is 2.3~2.6mm and the corner radius of upper round end plate and lower round end plate is over 157mm as an optimum design for the maximum testing pressure of 3.04MPa.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.63-67
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• 1992

본 논문은 프레스나 해머로 생산되는 리브/웨브 형태를 갖는 축대칭 부품에 대한 블로커설계 자동화시스템의 개발에 관하여 설명한 다. 플레시를 갖는 밀폐형단조 공정에서 블로커 형상의 설계는 매우 중요하다. 일반적으로 단조공정에서 부품의 형상은 대부분 3차 원 형상이다. 그러나 복잡한 3차원 형상의 부품을 그대로 고려하여 설계한다는 것은 어려움이 많고 실용적이지도 못하다. 따라서 블로커를 설계할 때 부품을 단면으로 도려함으로서 설계작업을 단순화시킬 수 있다. 본 논문에서는 축대칭 형태의 부품만을 고려하였다. 한 부품단면은 리브나 웨브와 같은 부분단면들로 분할할 수 있으며, 이 부분단면들에 대하여 설계규칙과 데이타베이스를 적용함으로서 블로커형상을 설계할 수 있다. 부품단면의 형상을 분할하여 시스템 내에 인식시키기 위하여 단면을 도면요소표현, 좌표 및 반경표현 그리고 속성표현으로 나타냈으며 여기에 단면의 도면요소표현은 부품의 체적, 단면적, 원주길이 및 반단면의 질량중심을 계산하는데 쉽게 이용될 수 있다. 그리고 좌표 및 반경표현은 경사각, 코너반경과 필렛반경을 수정하는데 그리고 속성표현은 리브와 웨브의 형태와 특성을 고려하여 블로커를 설계하는데 이용될 수 있다.

• Journal of the Korean Institute of Gas
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• v.12 no.4
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• pp.34-40
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• 2008

Using the finite element method and Taguchi's design technique, the displacement in vertical direction, von Mises stress, and strain energy of the corrugation damper have been analyzed as functions of the extruded length and the thickness of the corrugation damper, and the upper and lower corner radii of the damper. The optimized profile design elements of a corrugation damper are very important for increasing a strain energy absorption capacity of a helmet structure, which is attacked by impulsive external forces. In this study, the optimized design data based on the Taguchi's method was computed as a corrugation damper length of L = 20 mm, a damper thickness of t = 2 mm, the upper corner radius of $R_1=4\;mm$, and the lower corner radius of $R_2=3\;mm$. The optimized design parameters of a corrugation damper indicated that the thickness and extruded length of a corrugation damper may affect to increase the strain energy, which absorbs the impact forces of the helmet.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.3
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• pp.1-7
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• 2004

Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.2 s.95
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• pp.31-38
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• 1999

Square cups have been drawn to 20mm~60mm in depth and displacements and strains have been analysed by FEM and experiment. Displacements and strains on the corner flange of square cups have been compared with those of cylindrical cups. The results have shown that shear strains take place on corner flanges of square cups, it is necessary to adopt effective strain for comparing of stains and the effective strains on the corner flange in square cups are smaller than those in cylindrical ones.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.1
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• pp.70-76
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• 2002

Unmanned vehicles have to decide their velocities suitable for the paths which should be generated by the vehicles themselves, based on the kinematic and dynamic aspects of vehicles. For this purpose, this paper is to propose a mathematical modeling of tuning trace for the cornering of an unmanned vehicle by using normal-tangent coordinates as well as extracting the characteristics of behavior for car drivers in cornering. In the proposed modeling, the limitations of velocity can be determined based on the knowledge that the handling of drivers means the control of radius of curvature. The proposed modeling can reduce computational load and generate turning angles and velocities suitable for the cornering of unmanned vehicles.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.3
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• pp.399-407
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• 2001

The Surface, generated by end milling operation, is deteriorated by tool runout, vibration, friction, tool deflection, etc. Especially in cornering cut, surface accuracy is usually determined by varying cutting forces, which causes tool deflections. Cutting conditions like feed rate is usually kept constant during machining a part, which causes dimensional error in severe cutting. Cornering cut is a typical example of deterioration of surface accuracy when constant feed rate is applied. Therefore it becomes important to develop NC post processor module to determine optimal cutting conditions in various cutting situations. In this paper, cutting force is predicted in cornering cut with flat end mill and feed rate is determined by constraining constantly resultant force. Also some control characteristics of CNC machining center are evaluated.

• Journal of the Korean Institute of Gas
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• v.23 no.3
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• pp.46-50
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• 2019

In this study, the strength stability of an LPG mini tank with a storage capacity of about 250 kg was analyzed by FEM. According to the results of the FEM analysis, it is preferable that the corner radius of the LPG mini tank having a storage capacity of 250 kg is designed to be 175 to 205 mm. Generally, the larger the corner radius of the end plate of the gas storage tank, the higher the safety of the strength, but the volume or capacity of the tank is reduced. Therefore, it is important to derive the optimum design data. Further, in order to securely design the strength of the gas tank, the thickness of the tank is designed to be thick. However, when the thick steel sheet is used, the material and the transportation costs are increased. The result shows that it is preferable to select the optimum thickness of the steel sheet from 4.5 to 5.5 mm. Using the level gauge type of column on the central axis of the gas tank, the safety strength of the LPG tank can be enhanced as much as twice, compared with the tank of the existing level gauge to measure the liquid level by piercing the side wall of the tank.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.7
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• pp.33-40
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• 2021

Current industrial flow is directed toward reducing the usage of raw materials by reusing parts, which is referred to as a circular economy (CE). Repair is one of the most value-added approaches in CE, which can be efficiently accomplished via additive manufacturing. The repair technology of metallic parts via the directed energy deposition process, which includes the selective removal and redeposition of damaged regions of metallic parts. Residual stress characteristics depend on the shape of the part and the shape of the redeposition region. The objective of this study is to investigate the effects of the radius and corner position of the substrate on the residual stresses for repair by using finite element analysis (FEA). The residual stress distribution of the 45° angle groove at the edge of the circular shape models on the outer and inner radii was analytically investigated. The analysis was accomplished using SYSWELD software by applying a moving heat source with defined material properties and cooling conditions integrated into the FEA model. The results showed a similar pattern of concentrated stress distribution for all models except the 40-mm and 60-mm radii, for which the maximum stress locations were different. The maximum residual stresses are high but lower than the yield strength, suggesting the absence of cracks and fractures due to residual stresses.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.12
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• pp.1543-1548
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• 2011

Structural analysis is performed to design anchor straps for a large-scale-liquefied-natural-gas (LNG) storage tank with corner protection and an inner tank by considering structural integrity. Anchor straps made of 9% nickel steel are attached to the inner tank, corner protection, and concrete raft to prevent the failure of the inner tank during both normal and emergency operating conditions. Two finite element (FE) models were analyzed in this study. One is a stand-alone model of the anchor strap, while the other is an extended model of the substructure of the anchor strap, inner tank, and corner protection. Three-dimensional shell elements are used to effectively assess the bending and axial behavior of structures. The Tresca stress values in each part of the two models are calculated for operation under five different load-condition cases: normal operation, leakage of the LNG, hydro test, and two earthquake conditions.