• 한국분무공학회지
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• 제15권1호
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• pp.25-30
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• 2010

The capability of pilot injection with small fuel quantity at all engine operating conditions is one of the main feature of the common rail direct injection system. The purpose of the pilot injection is to lower the engine noise and to reduce the NOx emissions. This study describes the pilot spray structure characteristics of the common-rail diesel injectors with different electric driving characteristics, including solenoid-driven and piezo-driven type. Namely three common-rail injectors with different electric current wave were investigated in this study. The pilot spray characteristics such as spray speed, spray tip penetration, and spray angle were obtained by spray images, which is measured by the back diffusion light illumination method with optical system for high-speed temporal photography. As this research results, it was found that pilot injection of common-rail system was effected by rate of injection with different electrical characteristic for driving the injector.

• 한국자동차공학회논문집
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• 제17권5호
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• pp.107-114
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• 2009

A Common-Rail Direct Injection (CRDI) system for high speed diesel engines was developed to meet reductions of noise and vibration, emission regulations. High pressure in the common rail with electric control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine velocity and load conditions. In this study, CRDI system analysis model which includes fuel and mechanical systems was developed using commercial software, AMESim in order to predict characteristics for various fuel injection components. The parameter sensitivity analysis such as throttle size, injection rate, plunger displacement, supply pressure of fuel injection for system design are carried out.

• 한국자동차공학회논문집
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• 제17권3호
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• pp.117-126
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• 2009

A Common-Rail Direct Injection(CRDI) system for high speed diesel engines was developed to meet reductions of noise and vibration, and emission regulations. In this study, CRDI system analysis model which includes fuel and mechanical sub-systems was developed using commercial software, AMESim in order to predict characteristics for various fuel injection components. Each component which constructs system was modeled and verified by sub-model of AMESim obtained characteristics curves of each components. The parameter sensitivity analysis such as throttle size, injection rate, plunger displacement, supply pressure of fuel injection for system design were carried out by the analysis.

• 한국자동차공학회논문집
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• 제11권2호
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• pp.69-74
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• 2003

An experimental feasibility study of the E3.9 engine with CP3.3 and EDC7C was conducted to understand the initial performance and the possibility for EURO-III regulation. ID cycle simulation for concept study was conducted using the BOOST. Also, some basic investigations through such various parameters as injection timing and rail pressure have been carried out to find the feasibility on EURO-III ESC mode. Based on the results, the feasibility of the E3.9 engine for EURO-III characteristics such as performance, emissions, and fuel economy was demonstrated.

• 한국정밀공학회지
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• 제26권2호
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• pp.54-62
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• 2009

The purpose of this study is to develop a piezo injector driver for common-rail direct injection diesel engines. In this research, we analyzed the electrical and mechanical characteristics of the piezo actuator through experiments. Current flow and charging voltage of the piezo injector are controlled by the PWM signal of variable duty ratio in order to realize both fast response and low peak current. The optimal switching duty ratio was designed by modeling and analyzing of the piezo driver circuit. In order to avoid resonance and unacceptably long settling time, appropriate frequency range of the PWM signal was derived based on the driver circuit model. The developed injector driver was validated by experiments under various fuel rail pressure, injection duration, and charging voltage.

• 대한기계학회논문집B
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• 제36권10호
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• pp.971-977
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• 2012

고압 인젝터의 성능은 디젤 연소엔진의 동력, 배출물, 연료소모와 직접적인 관계가 있다. 본 논문에서는 솔레노이드 코일과 피에조 세라믹으로 구동되는 커먼레일 디젤 분사용 인젝터의 응답 특성을 AMESim 코드를 사용하여 상대 비교 연구를 수행하였다. 따라서 연료압력, 분공경을 주요 해석변수로 설정하였다. 본 연구를 수행한 결과, 솔레노이드 구동 인젝터에 비해 피에조 구동 인젝터가 상대적으로 더 빠른 응답성과 더 높은 제어성을 가짐을 알 수 있었으며, 특히 다단분사 적용시, 이런 결과가 매우 효과적임을 확인할 수 있었다.

• 한국전자통신학회논문지
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• 제8권2호
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• pp.279-284
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• 2013

본 논문에서는 경제적이고, 채널 확장성이 용이하며, 다양한 성능시험에 대응이 가능한 솔레노이드 타입의 인젝터 컨트롤러를 연구 개발하고 그 성능을 평가하였다. 개발된 컨트롤러는 임베디드 시스템에 기반을 두고 있으며, 인젝터에서 고압으로 분사되는 연료의 분사 타이밍 및 분사량에 대한 정밀제어는 물론 솔레노이드의 전기적인 특성을 측정하여 인젝터의 성능평가도 가능하다. 또한, 부가적으로 인젝터의 분무 형태를 정밀하게 촬영할 수 있는 광원과 초고속 카메라의 정밀시간제어도 동시에 가능하도록 하였다.

• 한국정보통신학회논문지
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• 제16권11호
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• pp.2446-2452
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• 2012

국내외의 배출가스 규제 강화에 부합하기위하여, 사용자 의도에 따른 연료 분사시기와 분사량 조절이 가능한 커먼레일 ECU를 제어할 수 있는 알고리즘 개발의 필요에 따라서 본 논문에서는 커먼레일 엔진 전용 ECU에 적용할 수 있는 노킹 판별 및 엔진 밸런스 보정이 가능한 노킹 진단 알고리즘을 구현하여 시뮬레이터로 개발하였다. 또한 운전자가 직접 차량을 진단하는 운전자 중심의 진단 서비스를 제공하고자 시뮬레이터의 결과를 OBD-II 표준에 의거하는 차량 위주의 진단기로 개발하고자 한다. 이를 위해 자동차 고장진단 신호 및 센서 출력 신호를 송수신하는 유선 시스템과 무선 시스템인 블루투스 모듈을 이용하여 실시간 통신이 제공될 수 있는 OBD-II 진단기 S/W 설계방안을 제안함으로써 차량의 연비향상 및 유해가스 저감을 통한 엔진의 효율성 향상을 실현하도록 한다.

• 한국분무공학회지
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• 제21권3호
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• pp.121-129
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• 2016

The advantages of the common rail fuel injection system architecture have been recognized since the development of the diesel engine. In common rail systems, a high-pressure pump stores a reservoir of fuel at high pressure up to and above 2000 bar. And solenoid or piezoelectric valves make possible fine electronic control over the fuel injection time and quantity, and the higher pressure that the common rail technology makes available provides better fuel atomization. In this study, the direct needle-driven piezo injector was investigated for accomplishing injection pressure of 1800 bar by optimal design by simplification of component and changing number of springs and plates of DPI. It was found that a direct needle-driven piezo injection system features the prototype DPI for passenger vehicle to operate at 1800 bar of injection pressure.

• 한국자동차공학회논문집
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• 제18권6호
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• pp.145-151
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• 2010

The performance of a direct-injection diesel engine often depends on the strength of swirl or squish, the shape of combustion chamber, the number of nozzle holes, etc. This is natural because the combustion in the cylinder was affected by the mixture formation process. Since the available duration to make the mixture formation of air-fuel is very short, it is difficult to make complete mixture. Therefore, an early stage of combustion is violent, which leads to the weakness of noise and vibration. In this paper, the combustion process of a common-rail diesel engine was studied by employing two kinds of pistons. One has several grooves with inclined plane on the piston crown to generate swirl during the compression and expansion strokes in the cylinder in order to improve the atomization of fuel. The other is a toroidal piston, generally used in high speed diesel engines. To take photographs of flame and flaming duration, a four-stroke diesel engine was remodeled into a two-stroke visible single cylinder engine and a high speed video camera was used.