• Title/Summary/Keyword: 축방향 변형

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A Study on FEM Analysis Method for Life Evaluation of Forging Steel (단조강의 수명평가를 위한 유한요소해석방법에 관한 연구)

  • 허선철;박영철;이동화
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.122-129
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    • 2004
  • In plastic working, as working becomes speedy, automatic and working condition deteriorates, the increase of forging working has been remarkable. Therefore, we need the estimation of mold lift in detail, in order to counterplan of effective mold life extension. In this study, on the SKH51, mold steel which is forged by cold working and the KCW1, tool steel of low alloy, we estimated mold life on the base of FEM analysis and investigated mold lift by low cycle fatigue test. Also, this paper suggested a new method of estimation of mold lift.

축대칭 잔류응력 측정을 위한 시편의 형상연구

  • 박성한;구송회;이방업;조원만
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.11-11
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    • 1999
  • Sach의 Boring out 측정방법은 튜브 또는 실린더 등의 축대칭 부품의 3차원 잔류 응력을 측정하는데 적용할 수 있다. 이 방법은 잔류응력이 층제거시 이완된 변형율로부터 결정된다는 원리에 근거하고 있다. 적용시 가정사항으로는 1) 잔류응력 분포가 축대칭이어야 하고 2) 응력 분포가 축방향을 따라 균일해야 한다는 것이다. 그러나 실제부품은 길이가 제한되어 있기 때문에 잔류응력 분포가 균일하다는 가정이 적용될 수 없다. 본 연구에서는 시편의 길이 대 외경 비를 변화시켰을 때 유한요소해석을 이용하여 층제거시 이완된 변형율로부터 계산된 측정값과 유한요소 해석값을 비교하여 이 측정방법의 적용한계와 타당성을 조사하였으며 얻어진 결론은 다음과 같다. Sach의 Boring out 측정방법을 적용하기 위해서는 부품의 외경 대 길이 비가 3이상일 경우 측정값과 해석값은 거의 일치하는 경향을 보이며 비가 증가할수록 측정오차가 줄어들 것으로 판단된다.

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Flexural Behavior of Large-Diameter Composite PHC pile Using In-Filled Concrete and Reinforcement (속채움 콘크리트와 철근으로 보강된 대구경 합성 PHC말뚝의 휨성능 평가)

  • Bang, Jin-Wook;Park, Chan-Kyu;Yang, Seong-Yeong;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.109-115
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    • 2016
  • A demand of high bearing capacity of piles to resist heavy static loads has been increased. For this reason, the utilization of large diameter PHC piles including a range from 700 mm to 1,200 mm have been increased and applied to the construction sites in Korea recently. In this study, in order to increase the flexural strength capacity of the PHC pile, the large diameter composite PHC pile reinforced by in-filled concrete and reinforcement was developed and manufactured. All the specimens were tested under four-point bending setup and displacement control. From the strain behavior of transverse bar, it was found that the presence of transverse bar was effective against crack propagation and controlling crack width as well as prevented the web shear cracks. The flexural strength and mid-span deflection of LICPT specimens were increased by a maximum of 1.08 times and 1.19 times compared to the LICP specimens. This results indicated that the installed transverse bar is in an advantageous ductility performance of the PHC piles. A conventional layered sectional analysis for the pile specimens was performed to investigate the flexural strength according to the each used material. The calculated bending moment of conventional PHC pile and composite PHC pile, which was determined by P-M interaction curve, showed a safety factor 1.13 and 1.16 compared to the test results.

The development of LVI tester for application of transformers winding deformation diagnosis (변압기 권선변형 진단에 적용하기 위한 LVI 시험기 개발)

  • 조국희;김광화
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.16 no.5
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    • pp.97-103
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    • 2002
  • The assessment of the condition of a transformer winding which is suspected of having suffered short circuit damage can be difficult. Conventional test such as winding resistance, magnetic current or insulation resistance will only detect damage if a permanent electrical fault exists. Visual inspection of windings necessitates the removal of oil and in many cases only a very small proportion of the winding can be seen. We describe the characteristic of LVI test system and methods to detect the deformation of windings in the power transformers. As the front rise time of recurrent-surge generator pulse less than 1000 ㎱ and the peak value of pulse is about 500 V, we have the good results of detecting winding deformation in the LVI test of transformers.

Strength Characteristics of Anlsotropic Overconsalidated Clay (이방성과압밀점토의 강도특성)

  • 홍원표
    • Geotechnical Engineering
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    • v.4 no.3
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    • pp.35-42
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    • 1988
  • A series of consolidated-undrained cubical triaxial tests was performed to investigate the three- dimensional strength characteristics of anisotropic overconsolidated clay. All specimens sampled in field were loaded under conditions of principal stress directions fixed and aligned with the directions during sampling. A sufficient number of tests It was performed to deter.mine the three- dimensional failure surface in the octahedral plane. The adjusted effective friction angles obtained by the stress state projected on the same octahedral plane did not show anisotropy, while the measured effective friction angles showed considerally difference according to the axes of speccimens. Therefore, Lade failure criterion proposed fort isotropic materials could be also used practically for anisotropic overconsolidated clay. The direction of the plastic strain increment wrectors superimposed on the principal stress space was nearly perpendicular to the traces of the failure surface in the octahedral plane.

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A Study of Lianis Model for Elastomeric Bushing in Axial Mode (일래스토메릭 부싱의 축방항모드에 대한 리아니스 모델연구)

  • Lee, Seong-Beom
    • Elastomers and Composites
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    • v.37 no.3
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    • pp.151-158
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    • 2002
  • An elastomeric bushing which has been considered in this research is a device used in automotive suspension systems to reduce the forte transmitted iron the wheel to the frame of the vehicle. A bushing is modeled at a hollow cylinder which is bonded to a solid metal shaft at its inner surface and a metal sleeve at its outer surface. Lianis constitutive equation for a nonlinear viscoelastic incompressible material is used to model the elastomeric material of the bushing. It is used to derive a force-displacement relation for axial response of the bushing. The displacement dependent force relaxation function for the bushing is obtained from the ramp displacement control tests with an extrapolation method. This is compared with the exact result obtained from the step displacement control test and the results are in very good agreement.

A Curvic-Coupling Development for the Turbopump Application (터보펌프용 커빅커플링의 개발)

  • Jeong, Eun-Hwan;Yoon, Suk-Hwan;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.22-25
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    • 2009
  • Development of a curvic-coupling was presented in this paper. The research covers design, structural analysis, hot-temperature-torsion-test, curvic-coupling applied proto-type turbine disk manufacturing, and assembly test of a curvic-coupling rotor system for the turbopump application. Curvic-coupling was designed based on the Gleason-standard-tooth shape. The load capability of the designed curvic coupling was validated by the structural analysis and hot-temperature-torsion-test. A proto-type turbine disk which had adopted designed curvic-coupling was manufactured, assembled and tested to reveal that shaft-disk assembly run-outs in axial and radial directions were much smaller than the design requirements. The development will be finalized after spin test of shaft-disk assembly in near future.

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Geometric Effects on Pressure Distribution on Mechanical Face seals (기계평면시일의 기하학적 형태가 압력분포에 미치는 영향에 관한 연구)

  • 김청균;이일권;서태석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1989.06b
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    • pp.35-47
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    • 1989
  • 누설방지를 목적으로 산업용 기계에서 많이 사용되고 있는 기계평면시일(mechanical face seal)은 기능상 높은 신뢰도를 요구하고 있다. 이를 위하여 동적 안정성이 커야되고, 밀봉된 유체의 누설을 최소화시킬 수 있는 정도에서 시일의 수명을 결정해야 한다. 이와같이 상반된 성질을 동시에 만족시키기 위하여 시일 성능에 영향을 미칠 수 있는 기하학적 요인들을 고려하여 해석해야 한다. 일반적으로 미끄럼 접촉운동을 하고 있는 시일에서 시일링 간극(sealing gap)이 수 micron 단위라는 점을 고려할때 시일 조립시 중심맞추기(alignnment) 정미\ulcorner 결여 및 회전축의 자중량 등에 의한 기계적 변형(mechanical distortion), 특히 고온의 분위기에서 작동되고 있는 시일의 열변형(thermal distortion)은 시일의 경사집에 커다란 영햐을 주고 있다. 또한 누설을 최소화시킬 목적으로 시일 링(seal ring) 을 시일의 경사짐에 커다란 영향을 주고 있는 스프링의 강성도를 증가시키면 상대 미끄럼 운동을 하고 있는 접촉명이 건조마찰에 의한 마멸이 진행되어 코닝(coning)현상이 생긴다. 시일 평면에서 코닝 현상은 시일의 축방향 분리력(axial separtating force)과 경사 모우면트(tilting moment)에 커다란 영향을 주고 있는 것으로 알여졌다. 이들의 연구는 주로 경사진 시일평판에 시일근사치이논(seal approximation bhoryl)을 이용하여 1차원 비압축성에 관한 시월 성능을 해석하였다. 본 연구에서는 비압축성 유체의 점성이 온도에 의하여 변화를 일으키는 조건하에서 경사진 회전시일에 코닝이 발생되었을때 시일링 각극에서의 압력분포를 ㅈ차원인 경우에 대하여 수치적으로 해석을 하였다.

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Bending Performances and Collapse Mechanisms of Light-weight Aluminum-GERP Hybrid Square Tube Beams (경량화 알루미늄-GFRP 혼성 사각관 보의 굽힘성능 및 붕괴 메커니즘)

  • Lee, Sung-Hyuk;Kim, Hyung-Jin;Chang, Young-Wook;Choi, Nak-Sam
    • Composites Research
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    • v.20 no.3
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    • pp.8-16
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    • 2007
  • Bending collapse of light-weight square tubes used for vehicle structure components is a dominant failure mode in oblique collision and rollover of vehicles. In this paper bending performances of aluminum-GFRP hybrid tube beams were evaluated in relation with bending deformation behavior and energy absorption characteristics. Aluminum/GFRP hybrid tube beams fabricated by inserting adhesive film between prepreg and metal layer were used in the bending test. Failure mechanisms of hybrid tubes under a bending load were experimentally investigated to analyze the bending performance as a function of ply orientation and composite layer thickness. Ultimate bending moments and energy absorption capacity of hybrid tube beams were obtained from the measured load-displacement corves. It was found that aluminum/GFRP hybrid tubes could be converted to rather stable collapse mode showing excellent energy absorption capacity in comparison to the pure aluminum tube beams. In particular, the hybrid tube beam with $[0^{\circ}/90^{\circ}]s$ composite layer showed a large improvement by about 78% in energy absorption capacity and by 29% in specific energy absorption.

Applying DSLR Camera for Measuring the Deflection of Concrete Beam (DSLR 카메라를 활용한 콘크리트 보의 변형 측정)

  • Lee, Byoung-Kil
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.28 no.1
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    • pp.57-64
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    • 2010
  • Measurements of deflection in load testing of structures are typically obtained with contact instrumentations such as LVDT (Linear-Variable Differential Transformer). LVDT only measure 1-dimensional deformation and in destructive testing is damage to instrumentation, thus prohibiting deflection when the beam is close to failure. Measurements of deflection using non-metric digital cameras are useful for load testing because there are very little cost or beam failure except for cheap targets and measurements in 3-dimensional deflection can obtained rapidly. In this research, deflection of concrete beam was measured using Nikon D80 DSLR camera, and the accuracy was evaluated with comparing the outputs to the LVDT measurements. The results show that the accuracy of terrestrial photogrammetric measurements are ${\pm}$0.5mm, ${\pm}$0.5mm, ${\pm}$0.6mm for each X, Y, Z directions, and the RMSE of comparison to LVDT is ${\pm}$0.57mm.