• Title/Summary/Keyword: 축강성

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Study on Structure Design of High-Stiffness for 5 - Axis Machining Center (5축 공작기계의 고강성 구조설계에 관한 연구)

  • Hong, Jong-Pil;Gong, Byeong-Chae;Choi, Sung-Dae;Choi, Hyun-Jin;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.7-12
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    • 2011
  • This study covers the optimum design of the 5-axis machine tool. In addition, the intelligent control secures structural stability through the optimum design of the structure of the 5-axis machine center, main spindle, and the tilting index table. The big requirement, like above, ultimately leads to speed-up operation. And this is inevitable to understand the vibration phenomenon and its related mechanical phenomenon in terms of productivity and its accuracy. In general, the productivity is correlated with the operation speed and it has become bigger by its vibration scale and the operation speed so far. Vibration phenomenon and its heat-transformation of the machine is naturally occurred during the operation. If these entire machinery phenomenons are interpreted through the constructive understanding and the interpretation of the naturally produced vibration and heat-transformation, it would be very useful to improve the rapidity and its stability of the machine operation indeed. In this dissertation, the problems of structure through heating, stability, dynamic aspect and safety about intelligent 5-wheel machine tool are discovered to examine. All these discoveries are applied to the structure in order to enhance the density of it. It aims to improve the stability.

Development of a Hydrostatic Guideway Driven by the Linear Motor (리니어모터를 이용한 초정밀 유정압안내면 개발)

  • 박천홍;황주호;오윤진;이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.343-346
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    • 2003
  • In order to discuss the availability of the hydrostatic guideway driven by the coreless linear motor to ultra precision machine tools, a prototype of guideway is designed and tested in this research. A coreless linear DC motor with the continuous force of 156 N and a laser scale with the resulution of 10 nm are used as the feeding system. The experiments are performed on the static stiffness. motion accuracy, positioning accuracy. microstep response and variation of velocity. The guideway has the infinite axial stiffness within 50 N of applied load, and has 0.08 ${\mu}{\textrm}{m}$ of linear motion error and 0.1 arcsec of angular motion error. It also has 0.21 ${\mu}{\textrm}{m}$ of positioning error and 0.09 ${\mu}{\textrm}{m}$ of repeatability, and it shows the stable response against the 10 nm resolution step command. The velocity variation of feeding system is less than 5%. From these results, it is confirmed that the hydrostatic guideway driven by the coreless linear motor is very useful for the ultra precision machine tools.

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Multiple Scattering of Elastic SH Waves by Randomly Distributed Ciecular Cylinders : Characterization of Dynamic Properties of FRC (랜덤하게 분포한 원형 실린더에 의한 SH 탄성파의 다중산란 : 섬유강화 복합재료의 동특성파악)

  • Kim, Jin-Yeon;Ih, Jeong-Guon
    • The Journal of the Acoustical Society of Korea
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    • v.11 no.4
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    • pp.22-30
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    • 1992
  • The propagation of coherent time-harmonic elastic SH waves in a medium with random distribution of cylindrical inclusions is studied for characterizing the dynamic elastic modulus and the attenuation property of fiber-reinforced composite materials. A multiple scattering theory using the single scattering coefficients in conjunction with the Lax's quasicrystalline approximation is derived and from which the dispersion relation for such medium is obtained. The pair-correlation functions between the cylinders which are needed to formulate the multiple scattering interaction between the cylinders are obtained by Monte Carlo simulation method.From the numerically calculated complex wavenumbers, the propagation speed of the average wave, the coherent attenuation coefficient and the effective shear modulus are presented as functions of frequency and area density.

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Characteristics of pi-shaped Ultrasonic Motor (TT형 초음파 모터의 특성평가)

  • Yun, Yong-Jin;Park, Sung-Hee;Kang, Sung-Hwa;Lim, Ki-Joe
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.189-190
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    • 2005
  • 본 논문에서는 카메라폰용 광학줌(Optical zooming)과 자동초점조절장치(Auto Focusing,AF)에 쓰일 초음파모터를 제작하였다. 초음파모터의 제작 및 시뮬레이션은 유한요소해석 프로그램인 ATILA 5.2 1(Magsoft co.)를 사용하여 디자인설계에 따른 구동특성을 고찰하였고 제작된 초음파모터는 한쪽 면이 없는 사작형의 탄성체를 제작하였으며 탄성체의 양쪽 다리에 각각 압전체를 부착하였다 또한 압전세라익의 조성은 0.9Pb$(Zr_{0.51}Ti_{0.49})O_3$ - 0.1Pb$(Mn_{1/3}Nb_{1/3}Sb_{1/3})O_3$ 의 조성으로 설계하였고 시편의 제조는 7-layer로 적층하였다. 제작된 압전세라믹의 치수는 6*2*0.35mm$^3$(길이*폭*두께)로 제작하였다. 또한 탄성체의 외형치수는 8*4*2mm$^3$로 제작하였으며 회전축의 지름은 2mm로 제작하였다. 인가전압과 공진주파수가 각각 20Vpp, 64kHz일 때 소비전력은 0.3[W]이며 회전속도는 500rpm 으로 측정되었다.

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$[Pt/Co]_4$ 다층박막과 이온선 혼합된 Pt-Co 합금박막의 자기적 특성에 대한 비교 연구

  • 강성준;이연승;이재용;황정남
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.161-161
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    • 2000
  • Ferromagnetic 3d 전이금속과 paramagnetic 5d 금속으로 이루어지진 Pt-Co 계는 자기이방적 (magnetic anisotropy) 성질로 인하여 많은 관심을 모으고 있는 계로서는 다층박막 및 합금박막에 대한 지기적 성질에 대한 많은 연구가 있어 왔다. 최근 sputtering method 에 의해 제작된 Pt-Co 합금박막에 대해 Ar 기체분압에 따라 보자력 (coercivity)이 변화되고 PMA (perpendicular magnetic anisotropy)를 갖는 것을 관측하였다. PMA의 근원은 주로 계면에서의 anisotropy 에너지와 관련이 있는 것으로 이해되기 때문에 합금박막의 경우는 PMA가 불가능한 것으로 여겨져 왔다. 그럼으로서 PMA에 대한 근원에 대한 명확한 해석이 필요하게 되었다. 또한 보자력(coercivity)은 불순물의 함량이 감소할수록, 그리고 내부적 변형이 제거될수록 감소하기 때문에, 계면 및 결정구조와 관련이 있는 것으로 알려져 있다. 이러한 자기적 특성을 관찰하고자 [Pt(51 )/Co(112 )]4, [Pt(90 )/Co(66 )]4, 그리고 [Pt(121 )/Co(30 )]4, 다층박막과 이들 박막을 80kV Ar+ 이온선 혼합후 박막의 결정성 변화를 관찰하기 위하여 GXRD (glancing x-ray diffraction) 스펙트럼을 얻어보았다. 그 결과 세 system 모두 disordered fcc 합금박막임을 확인하였다. fcc(111) 방향에 대한 평균 격자공간(lattice spacing)의 크기변화는 한층 당의 Co 두께가 두꺼울수록 거의 선형적으로 감소함을 볼수 있었다. MOKE 실험에 의하면, 이들 다층박막이나 합금박막의 경우 모두, in-plane 방향에 대해 자화 용이축(easy magnetization axis)을 가지고 있었다. 그리고 보자력의 크기에 있어서, 다층 박막의 경우에 있어서 Co 층에 두께 두꺼울수록 보자력의 크기가 감소하였지만 그림1에서와 같이 합금박막의 경우는 정반대로 Co층의 두께가 얇을수록 보자력의 크기가 감소함을 관찰하였다.

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The Introduction of Shaft Alignment Calculation for very Large Container Vessel (초대형 콘테이너선의 축계정렬 계산 사례 소개)

  • Kang Dong Chun;Park Kun Woo;Kim Kyoung Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.138-143
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    • 2005
  • Recently, it is much more required to approach the accurate shaft alignment analysis according to the tendency of active showing in large container vessel and that of the heavy weight of propeller in connection with it. Shaft alignment calculation lies upon how the pressure apply on bearings properly in operation of main engine and how the stress of shaft puts within that of limit of bearing material and how the movement of shaft is prospected owing to propeller forces and moments. Therefore, we have conducted the shaft alignment calculation of very large container vessel considering the deformation of hull structure and the propeller forces and moments and the static and dynamic condition of shaft. The calculation results show the pressure distribution of aft bush and the movement of shaft in bearing. The shaft alignment calculation helps the stable application of shaft alignment, which was proved in sea trial.

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Effects of H-type Sleeper on the Track Behavior (궤도거동에 대한 H형 침목의 영향)

  • Yun, Kyung-Min;Seo, Dong-Seok;Kim, Hae-Gon;Hwang, Kwang-Ha;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.4185-4191
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    • 2015
  • The demand for improved rail transportation safety is growing due to the increased speeds of current railways. In addition, freight trains with heavier axle loads are required to run on conventional railways. In order to meet these requirements, increased rail weights and the application of a CWR system have been introduced on conventional railways. The H type sleeper, which has higher lateral resistance than the existing mono sleepers, has been recently developed to increase track stiffness and reduce track irregularities. In this paper, the effects of a H-type sleeper on track behavior were investigated by 3-Dimensional F.E. analysis.

Thrust Bearing Design for High-Speed Composite Air Spindles (고속 복합재료 공기 주축부를 위한 추력베어링 설계)

  • Bang, Kyung-Geun;Lee, Dai-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.1997-2007
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    • 2002
  • Composite air spindles are appropriate for the high-speed and the high-precision machining as small hole drilling of printed circuit board (PCB) or wafer cutting for manufacturing semiconductors because of the low rotational inertia, the high damping ratio and the high fundamental natural frequency of composite shaft. The axial load and stiffness of composite air spindles fur drilling operation are determined by the thrust ben ring composed of the air supply part mounted on the housing and the rotating part mounted on the rotating shaft. At high-speed rotation, the rotating part of the thrust bearing should be designed considering the stresses induced by centrifugal force as well as the axial stiffness and the natural frequency of the rotating shaft to void the shaft from failure due to the centrifugal force and resonant vibration. In this work, the air supply part of the thrust bearing was designed considering the bending stiffness of the bearing and the applied load. The rotating part of the thrust bearing was designed through finite element analysis considering the cutting forces during manufacturing as well as the static and dynamic characteristics under both the axial and con trifugal forces during high-speed rotation.

Development of a Hydrostatic Guideway Driven by the Linear Motor (리니어모터를 이용한 초정밀 유정압안내면 개발)

  • 박천홍;오윤진;황주호;이득우
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.139-144
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    • 2004
  • In order to discuss the availability of hydrostatic guideways driven by the coreless linear motor to ultra precision machine tools, a prototype of guideway is designed and tested in this research. A coreless linear DC motor with the continuous force of 156 N and a laser scale with the resolution of 0.01 ${\mu}{\textrm}{m}$ are used as the feeding system. The experiments are performed on the static stuffiness, motion accuracy, positioning accuracy, microstep response and variation of velocity. The guideway has the infinite axial stillness within 50 N of applied load, and by the motion error compensation method using the Active Controlled Capillary, 0.08 ${\mu}{\textrm}{m}$ of linear motion error and 0.1 arcsec of angular motion error are acquired. The guideway also has 0.21 ${\mu}{\textrm}{m}$ of positioning error and 0.09 ${\mu}{\textrm}{m}$ of repeatability, and it shows the stable response against the 0.01 ${\mu}{\textrm}{m}$ resolution step command. The velocity variation of feeding system is less than 0.6 %. From these results, it is confirmed that the hydrostatic guideway driven by the coreless linear motor is very useful fur the ultra precision machine tools.

Numerical Analysis of Foundation Reinforcing Method using Load Transfer Apparatus (하중전이 장치를 이용한 기초보강공법의 수치해석적 연구)

  • Jeon, Jun-Seo;Choi, Ki-Sun;You, Young-Chan;Ha, Soo-Kyoung
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.617-627
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    • 2021
  • In this study, a numerical analysis using a three-dimensional numerical simulation was performed to assess the applicability of foundation reinforcing method using load transfer apparatus which can be used in the remodeling of deteriorated structures. The numerical model was validated through comparison with the real scale experimental results, and then a parametric study was performed to investigate the effect of friction coefficient of load transfer apparatus and axial stiffness of pile on the performance of foundation reinforcing method. It was confirmed that the foundation reinforcing method considered in this study can efficiently control the load applied to an existing foundation.