• Title/Summary/Keyword: 촉매 연소

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Development of the Catalytic Combustion Condensing Boiler of Lower Emission Type for Domestic Use (저공해형 촉매연소식 소형 콘덴싱보일러 개발)

  • Kim Hoyeon;Lee Seungho;Cho Wonihl;Baek Youngsoon
    • Journal of the Korean Institute of Gas
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    • v.5 no.1
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    • pp.45-51
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    • 2001
  • Catalytic combustion is the environmental-friendly technology, which has been applied to a variety of areas for industrial and domestic use in recent years. Accordingly, this study performed the development of the catalytic manufacturing technology for the high temperature and of the catalytic combustor in priority, which were aimed to be aimed to a commercialized condensing boiler. Palladium(Pd) of a noble meta] was used as a catalyst for the high temperature and supported on $alumina(Al_{2}O_{3})\;and\;zirconia(ZrO_2)$ in constant weight ratio. Activity of Pd catalysts is compared and analysed in the catalytic combustion of natural gas. The ratio of $Pd/Al_{2}O_{3}\;=\;4$ was found to be better than any other weight ratios in activity and durability. The performance examination of catalysts and of combustion through the plate-type combustor made it possible to be developed the cylindrical-type combustor which has increased combustion area. Catalytic combustion condensing boiler of 25,000 kcal/hr class was also developed, which had the optimum combustion condition at the no221e of 5.95mm and the orifice of 21mm. This condition was determined through the performance experiments of catalytic combustion condensing boiler to which the cylindrical-type catalytic combustor was applied.

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An Experimental Study on the Combustion Characteristics of a Catalytic Combustor for an MCFC Power Generation System (MCFC 발전시스템용 촉매연소기의 연소 특성에 관한 실험적 연구)

  • Hong, Dong-Jin;Ahn, Kook-Young;Kim, Man-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.4
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    • pp.405-412
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    • 2012
  • In the MCFC power generation system, the combustor supplies a high temperature mixture of gases to the cathode and heat to the reformer by using the off-gas from the anode; the off-gas includes high concentrations of $H_2O$ and $CO_2$. Since a combustor needs to be operated in a very lean condition and avoid local heating, a catalytic combustor is usually adopted. Catalytic combustion is also generally accepted as one of the environmentally preferred alternatives for generation of heat and power from fossil fuels because of its complete combustion and low emissions of pollutants such as CO, UHC, and $NO_x$. In this study, experiments were conducted on catalytic combustion behavior in the presence of Pd-based catalysts for the BOP (Balance Of Plant) of 5 kW MCFC (Molten Carbonate Fuel Cell) power generation systems. Extensive investigations were carried out on the catalyst performance with the gaseous $CH_4$ fuel by changing such various parameters as $H_2$ addition, inlet temperature, excess air ratio, space velocity, catalyst type, and start-up schedule of the pilot system adopted in the BOP.

Synergy Effects of Hybrid Catalysts on Syngas Yield of Partial Oxidation of Methane (메탄의 부분산화를 통한 합성가스 제조에서의 hybrid 촉매의 영향)

  • 오영삼;백영순;이재의;목영일
    • Journal of Energy Engineering
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    • v.8 no.1
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    • pp.34-47
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    • 1999
  • 본 연구에서는 촉매상에서 메탄의 산화시 발생되는 반응열을 이용하고 반응생성물과 미반응 메탄과의 개질반응에 의해 합성가스의 수율을 증대시키기 위하여 연소촉매와 개질촉매를 연속적으로 배치한 hybrid 촉매상에서 개질촉매에 따른 메탄의 부분산화반응의 반응 특성과 합성가스 수율에 미치는 영향을 관찰하였다. 메탄의 산화를 위해서 Pt-Rh/cordierite 촉매를 사용하였으며, 개질촉매로는 상업용 개질촉매인 R67, ICI46-1, 수성가스 전환반응촉매인 LX821 촉매와 6 wt% Ni/cordierite 촉매를 사용하였다. 실험결과 연소촉매와 개질촉매를 연속적으로 사용한 경우 메탄의 산화 과정에서 생성된 CO2 및 H2O가 미반응 메탄과의 개질반응 촉진으로 인하여 합성가스이 수율이 증가됨을 확인할 수 있었다. 이때 생성되는 합성가스의 H2/CO 몰비는 온도에 따라 감소하는 것으로 나타났으며, 80$0^{\circ}C$에서 촉매에 따라 2.2~2.8의 값을 가짐을 알 수 있었다. 개질촉매로 R67 및 Ni/cordierite 촉매를 사용하였을 경우 가장 높은 합성가스의 수율을 얻을 수 있었으며, 연소촉매와 개질촉매의 질량비는 1:1~1:2에서 가장 높은 수율의 합성가스를 얻을 수 있었다. 메탄과 산소의 몰비가 2:2에서 메탄의 전환율과 수소 수율이 가장 높게 나타났으며 메탄의 몰비 증가에 따라 감소되는 경향을 보였다.

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고연소속도 추진제용 연소촉매 연구

  • 황갑성;임유진;김창기
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.193-198
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    • 1996
  • 고연소속도 HTPB/AP 추진제를 얻기 위하여 현재 각광받고 있는 3종의 철화합물 연소촉매를 선정하여 연소속도 증진효과와 기계적 특성, 공정성 및 노화특성에 미치는 영향을 검토하였다. 사용한 철 화합물은 HTPB 프리폴리머에 silicone-ferrocene이 그라프트된 $BUTACENE^$\circledR$$ 과 결합제 역할을 하는 acylaziridinyl ferrocene(AAF), 그리고 입자크기가 30nm인 $NANOCAT^$\circledR$$ superfine iron oxide(SFIO)이었다. 이들 철 화합물을 추진제에 적용한 결과 공정성의 경우 $BUTACENE^$\circledR$$ 은 혼합점도가 높았으나 pot life의 감소는 없었으며 AAF와 SFIO는 혼합점도는 비교적 낮은 반면 pot life가 현저히 감소하는 경향을 보였다. 추진제의 노화거동은 연소촉매를 사용하지 않았을 때보다 저하되었으나 metal deactivating 산화방지제인 $PRO-TECH^$\circledR$$ 과 함께 사용할 경우 공정성 및 노화특성 모두 바람직한 수준으로 향상되었다. 기계적 특성은 SFIO를 제외하고는 저하되었으며 $BUTACENE^$\circledR$$ 은 프리폴리머로서, AAF는 결합제로서의 기능이 다소 미흡하였다. 한편 연소촉매의 함량에 따른 촉매효과는 AAF>SFIO>$BUTACENE^$\circledR$$ 순이었고 철 함량 측면에서는 AAF>$BUTACENE^$\circledR$$ >SFIO 순이었다.

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A Parametric Study on the Catalytic Combustion of Gaseous Methane, Ethane and Propane Fuels (메탄, 에탄 및 프로판 가스 연료의 촉매연소에 관한 매개변수 연구)

  • Jung, Min-Seung;Kim, Chong-Min;Kim, Man-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.4
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    • pp.309-315
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    • 2012
  • Catalytic combustion is generally accepted as one of the environmentally preferred alternatives for heat and power from fossil fuels, as it has the advantage of stable combustion under very lean conditions with such low emissions as UHC, CO, and NOx. In this work, therefore, comparative numerical studies on the catalytic combustion behaviors over Pd-based catalysts have been conducted with the gaseous $CH_4$, $C_2H_6$, and $C_3H_8$. In the following, after introducing the governing equations with 1D channel and Langmuir-Hinshelwood models, numerical investigations on the catalyst performance are conducted by changing such various parameters as inlet temperature, excess air ratio, and space velocity. The numerical results show that outlet temperature and conversion of $C_3H_8$ are highest among others because of its chemical structure and reactivity.

A Study on the Flow Characteristics of the Catalytic Combustor for the Gas Turbine (가스터빈용 촉매 연소기의 유동 특성에 관한 연구)

  • Hong, Dong-Jin;Kim, Chong-Min;Kim, Man-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.9
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    • pp.792-798
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    • 2007
  • catalytic combustion is accomplished by the chemical reaction between fuel and oxidizer at the catalyst surface, different from conventional combustion. Therefore, it is important that the fuel and air stream are well mixed and supplied uniformly prior to the combustion region. If the flow is maldistributed, a hot spot may occur that can lead to subsequent catalyst and substrate damage. Therefore, in order to enhance the mixing and flow uniformity, in this study, the perforated plate is used. A numerical simulation is performed to investigate the variation of flow characteristics by changing various parameters. Under each condition, the uniformity of the flow stream at the entrance of the catalyst section is evaluated and compared. The results show that the uniformity can be effectively improved for most of the case by using the well-designed perforated plates.

A study on the Properties of Solid Propellant Containing FeOOH Combustion Catalyst: Effect of FeOOH Calcination Temperature (연소촉매 FeOOH를 포함하는 고체추진제 특성 연구: FeOOH의 소성온도 영향)

  • Jeon, Su-A;Park, Sung-Jun;Kim, Woon-Jae;Park, Jung-ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.10-15
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    • 2020
  • This study is about the changes in mechanical and combustion properties after the production of the combustion catalysts FeOOH and Fe2O3 having the same manufacturing method and application to the solid propellant. In order to make the FeOOH and Fe2O3 having the same manufacturing method, FeOOH was calcined at 200, 300, 400, 500℃ for 2 h, and the XRD results were confirmed. In addition, after applying the prepared catalyst to a solid propellant, it exhibited change in mechanical and combustion properties. As result of XRD, FeOOH was confirmed to change the crystal phase from Geothtie to Hematite between 200 and 300℃. The stress of the propellant hardly changed as the calcination temperature of the combustion catalyst incredsed, but the elongation increased when catalyst was calcined. the maximum value at 300℃. The burning rate confirmed that FeOOH without calcination was about 3~5% faster than other catalysts.

A Study on the Combustion Characteristics over Pd/cordierite Catalyst (Pd/cordierite 촉매상에서 메탄의 연소 특성 고찰)

  • Cho, Won-Ihl;Oh, Young-Sam;Park, Dal-Ryung;Baek, Young-Soon;Pang, Hyo-Sun;Mok, Young-Il
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.34-40
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    • 1997
  • This study aims to investigate the application possibility on natural gas in relation to the catalytic combustion of methane on Pd/cordierite catalyst which is currently used as an automobile converter catalyst. The surface area of the catalyst tested was determined to be about 18.7㎡/g and to keep stable condition in structure at mid-high temperatures. The activation energy for methane combustion reaction was estimated to be 19.2 kcal/mol and a hysterisis on the catalyst activity was observed in terms of the catalyst deactivation as the reaction temperature was varied for the methane combustion. On Pd/cordierite catalyst, The characteristics of methane combustion were studied as functions of space velocity and air/fuel ratios below 700$^{\circ}C$.

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The study of catalytic combustion of VOCs (휘발성 유기염소화합물의 촉매연소 연구)

  • Lee, Keon-Joo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.1
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    • pp.169-177
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    • 2006
  • In this study, it was studied that the removal rate of VOC by the catalytic combustion. The combustion temperature was changed by the contact type of VOC(space velocity and catalyst depth) and the space velocity(SV) was defined by the rate of gas volume flow rate(Q, $m^3/hr$) over volume(V, $m^3$) of catalyst (SV=Q/V). The space velocity of catalytic combustor is maintained $10,000{\sim}50,000hr^{-1}$. it was studied that the conversion rate of VOC by the catalytic combustion. The combustion temperature was changed by the contact type of VOC and catalyst and the space velocity was defined by the rate of gas volume flow rate over volume of catalyst. The VOC which pass thru the heat exchanger was measured by the hydro ionic detector and measured the VOC removal rate by the activated catalyst in the reaction temperature range of 373K-423K. The removal rate was measured over 100 times. In the automobile painting booth The VOC concentration was 63.37ppm and the removal rate was 70 % at 373K and 78.92% at 423K. The removal rate was increased as increased the temperature.

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Effects of Hexaaluminate Manufacturing on the Synthetic Time of Hydrothermal Synthesis Using Urea (요소를 이용한 수열합성의 합성시간에 따른 Hexaaluminate 제조의 영향)

  • Kim, Seo Young;Park, Ji Yun;Rhee, Young Woo
    • Clean Technology
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    • v.25 no.4
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    • pp.331-335
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    • 2019
  • Interest in environmental pollution is increasing all over the world, and technology development to solve it is actively carried out. In areas where heat is used, especially, combustion is causing countless pollutants in the air environment. Combustion catalyst is a technology that reduces NOx and CO by lowering combustion temperature and enabling complete combustion. Traditional combustion catalysts are expensive and complex in the synthesis process using precious metal catalyst. In this study, hexaaluminate, a high-temperature combustion catalyst, was manufactured using urea, and the properties were investigated according to the synthesis time. The combustion performance and characteristics were evaluated using this catalyst. As the temperature increased, the changing methane conversion rate was shown in two patterns. The conversion rates for 1 hour, 9 hours, and 12 hours were similar, while the conversion rates for 3 hours and 6 hours showed similar patterns. Methane combustion performance increased rapidly as the synthesis time increased from 6 hours to 9 hours, whereas the temperature at T50 was approximately 745 ℃. The performance of the synthesized combustion catalyst for 9 hours was optimum as the NOx emission of this combustion catalyst was not present and the maximum emission of CO was 72 ppm.