• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.283-286
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• 2002

This paper presents the straightness compensation system which is a device for improving the machining accuracy of ultra-precision machines by synchronizing the position of diamond tool tip with machine error motion. Sine it is actuated by piezoelectric actuator with highly nonlinear hysteresis characteristics, the feedback control schemes such as Proportional Integral(PI), are required and realized by measuring the displacements of diamond tool tip. for the better tracking performance, the controller was implemented using TMS320C32 32bit floating-point DSP which is fast so that the real-time control is possible. In addition, stand alone type DSP board was chosen fur the easy assembly into the ultra-precision machines. The experimental results show good command tracking performance and the motion error of the machine is satisfactorily compensated during the machining process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.265-265
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• 2004

최근 IT산업으로 대표되는 광통신 및 광신호 전달에 이용되는 광 반사경 및 렌즈어레이, 광가이드 판넬(BLU, FLU)등 광부품의 수요가 급증하고 있고, 이의 생산을 위한 다양한 제조공정이 연구 개발되고 있다 근년까지 이러한 마이크로 광부품의 제조방법은 포토리소그래피, 에칭기술을 베이스로 한 MEMS 기술, PDMS를 이용한 복재기술에 크게 의존하고 있다. 기계적 가공법으로는 오래전부터 초정밀 경면 선삭이나 연삭에 의한 마이크로 렌즈와 미세 패턴의 금형가공이 이루어져 왔다.(중략)

• Journal of the Korean Society for Precision Engineering
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• v.19 no.7
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• pp.133-140
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• 2002

Ultrasonic Machining (USM) is widely used in cutting of non-conductive, brittle workpiece materials such as engineering ceramics. However, USM has a limitation in its application to micro machining because problems are occurred in attaching micro tools to the machine and maintaining high precision. Therefore Micro Ultrasonic Machining (MUSM) with WEDM is proposed in this research. The experiments are produced as the change of shaft diameter and abrasive size.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.627-628
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• 2010

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.10a
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• pp.673-674
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• 2009

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.123-123
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• 2004

최근에 급속히 성장하고 있는 광통신, 전자, 생명산업 등의 발전에 있어서 주목할 만한 경향중의 하나는 제품의 소형화 및 집적화라고 할 것이다. 현재 제조되고 있는 초정밀 미세 가공 부품 및 제조시스템은 반도체 공정에 기반을 두고 생산되고 있다. 반도체 공정은 기본적으로 웨이퍼 규모의 소형제품 제조에 최적화 되도록 제조시스템이 설계 및 제작되어 있다 그리고 광통신 분야에 사용되는 광기능성 소자는 벌크형 광부품 및 광섬유형 광부품 기술에서 평면 광도파로형(PLC) 광부품으로 발전되고 향후 평면 광도파로형 부품은 집적화되어 광IC화로 발전하고 있다.(중략)

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.5
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• pp.76-81
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• 2012

The continuing demand for increasingly slimmer and brighter liquid crystal display(LCD) panels has led to an increased focus on the role of the light guide panels(LGPs) or optical films that are used to obtain diffuse, uniform light from the backlight unit(BLU). And the most basic process in the production of such BLU components is the micromachining. LCD BLUs comprise various optical elements such as a LGP, diffuser sheet, prism sheet, and protector sheet with micro patterns. High aspect ratio patterns are required to reduce the number of sheets and enhance light efficiency, but there is a limit to the aspect ratio achievable for a given material and cutting tool. Therefore, this study comprised a series of experimental evaluations conducted to determine the machining feasibility in microcutting various aspect ratio patterns on electroless nickel plated die materials when using single-crystal diamond tools. Cutting performance was evaluated at various cutting speeds and depths of cut using different machining methods and machine tools.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.2
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• pp.25-28
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• 2010

The micro fabrication on the mold material using picosecond laser ablation processing has been studied. We used the two kind of system with picosecond laser. First one is two mirror type scanner and telecentric f-theta lens. Second one is X-Y stage and objective lens. By using these system, the $100{\mu}m$ size chess patterning and $2{\mu}m$ size patterning was fabricated. Especially $2{\mu}m$ size patterning on the mold material can be used as the decorative rainbow color logo for industrial field. In this paper, it is proved the picosecond laser is effective tool for the laser ablation processing.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.11
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• pp.905-910
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• 2016

Infrared (IR) optic lens can be fabricated by a single point diamond turning (SPDT) machine without subsequent polishing process. However, this machining process often leaves micro-cracks that deteriorate the surface quality. In this work, we propose an experimental design to remove micro-cracks on IR lens. The proposed design gathered data between cutting process condition and Rt surface roughness. This is of great importance because the scale of micro-cracks is a few micrometer. Rt surface roughness is suitable for analyzing maximum peak height signals of the profile. The experimental results indicate that feed per revolution variable is one of the most dominant variable, affecting the generation micro-cracks on IR lens surfaces.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.331-332
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• 2006

연료 분사펌프는 600bar 이상의 고압 연료를 분사밸브를 통하여 디젤기관의 연소실에 연속적으로 공급하는 장치이며, PLUNGER&BARREL 은 분사펌프의 핵심 부품으로 작동하고 고온 고압의 환경에서 $4{\mu}m$ 미만의 초정밀 간극을 유지해야 한다. 이러한 정밀한 가공 상태를 유지하기 위해선 내마모성 및 내열성에 적합한 재료와 열처리가 필수 요소이다. 현재 주로 사용되고 있는 방식은 DIAMOND STONE 에 의한 HORNIG 가공을 주로 사용하기 있다. 하지만, 연삭 가공과는 달리 별도의 치수 보정 장치가 없는 관계로, STONE 마모와 그에 따르는 마모량 공차에 의한 정밀 치수 확보의 어려움으로 인해, 고비용 저효율의 약점을 가지고 있다. 그러므로 기존의 HORNING STONE 방식을 대체한 PIN 방식의 HORNING MACHINE 개발을 목표로 한다.