• 제목/요약/키워드: 초정밀

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지능형 생산시스템과 CAM의 지능화

  • 안중환
    • 한국정밀공학회지
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    • 제10권3호
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    • pp.21-24
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    • 1993
  • 인간을 학술용어로는 호모 사피엔스(Homo Sapiens:지성인) 또는 호모 파베르(Homo Faber:공작인)로 표현하는 것에서도 알 수 있듯이 우리 인간은 그 이유야 어쨌든 본질적으로 도구를 사용하고 물건을 만드는 능력을 가지고 있다. 그리고 물건만들기(생산) 기술은 수렵사회, 농경사회, 공업사회, 정보화사회로 사회가 바뀌는 동안 끈임없이 변화 발전해 왔다. 특히 40년대말 50년대 초에 걸쳐 개발된 컴퓨터, NC(수치제어)기 술과 70년대에 개발된 마이크로프로세서 기술은 그후의 생산기술을 획기적으로 변화시키고 말았다. 즉 설계, 가공, 조립, 검사, 보관 등 생산에 필요한 요소가능을 자동화시키고, 나아가 이들을 연결 통합하여 CAC/CAM, FMC, FMS와 같은 고도의 자동화 생산시스템이 가능하게 하였다. 그 결과 인간은 재이없고 지루한 단순 반복 작업에서 해방되어, 자동화 시스템을 프로그래밍 또는 관리. 통제하는 지적작업에 전념하게 되었고, 고품질에 싼 제품이 생산되게 되었다. 더나아서 최근에는 생산 시스템에 지능을 부여한 IMS(Intelligent Manufacturing System:지능형 생산 시스템)를 실현하고자 하는 국제 공동연구가 추진되기에 이르렀다. 이 글에서는 IMS의 모습을 잠시 살펴본 뒤 그 핵심기술의 하나인 지능형 CAM의 모습과 실현방법에 대해서 알아 보도록 한다.

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초 중량물 핸드링 로봇의 성능평가에 관한 연구 (A Study on the Performance Evaluation of Heavy Duty Handling Robot using Laser Tracker)

  • 고해주;정윤교;신혁;유한식
    • 한국기계가공학회지
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    • 제9권3호
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    • pp.1-7
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    • 2010
  • The aim of this research is to evaluate movement and path characteristics of developed heavy duty handling robot using laser tracker(API T3) according to the ISO 9283 robot performance evaluation criteria. As carry out 3D modeling and simulation using CATIA, a test cube was set up to select moving and measuring range of robot. Performance test for pose and distance accuracy, path and path velocity accuracy under payload zero and 440kgf was accomplished. The resulted output data show the reliability of the developed robot.

무요소 해석법에 의한 초탄성 재료의 변형에 관한 연구

  • 진석기;정동원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.732-735
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    • 1995
  • A meshless method which is the new computational method being developed recently, is applied to the simulation of large deformation problems. Among the many types of meshless methods, the Reproducing Kernel particle method (RKPM) is used and the nearly incompressible hyperelastic materials are employed in simulations. The meshless methods can avoid metsh distortions and mesh entanglements that may frequently happen when the mesh-based methods like finite element method are used for the simulations of largely deformed materials. A general features of meshless methods are reviewed and the formulation of RKPM is presented. Next, the performance of explicit RKPM is demonstrated by examples.

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대변형 초탄성 재료의 해석을 위한 무요소 적응기법

  • 전석기;정동원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.736-739
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    • 1995
  • The meshless adaptive method based on multiple scale analysis is developed to simulate large deformation problems. In the procedure, new particles are simply added to the orginal particle distribution because meshless methods do not require mesh structures in the formulations. The high scale component of the approximated solution detects the localized region where a refinement is needed. The high scale component of the second invariant od Green-Lagrangian strain tensor is suggested as the new high gradient detector for adaptive procedures. The feasibility of the proposed theory is demonstrated by a numerical experiment for the large deformation of hyperelastic materials.

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ER유체를 이용한 미세 연마 가공 (Micro Plishing using Electorheological fluid)

  • 김욱배;이성재;박철우;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.850-853
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    • 2000
  • It is well-known that Electro-rheological(ER) fluid is a material(suspension) which shows the dramatic change of rheological properties under an electric field. Using these properties, the concept that variable apparent viscosity of ER fluid could be applicable to the polishing for micro parts was introduced. It was investigated that how it works for polishing and how it affects ER effect when abrasives were mixed with an ER fluid. Therefore a few structures for polishing using ER fluid was suggested and evaluated by means of experiments. In this paper, fundamental mechanism and experimental results are described.

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단결정 실리콘의 초정밀가공 (Nano-turning of single crystal silicon)

  • 김건희;도철진;홍권희;유병주;원종호;박상진;안병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.939-942
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    • 2000
  • Single point diamond turning technique for optical crystals is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle material.

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비구면 초정밀절삭 공정기술에 관한 연구 (A study on Ultra Precision machining process for Aspheric)

  • 김건희;홍권희;김효식;김현배;양순철;윈종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.90-93
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    • 2003
  • This paper described about the ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a circle leaf spring mechanism and a capacitive-type sensor. The, contact probe is attached on the z-axis during measurement while aspheric object are supported on the diamond turning machine(DTM). The machine xz-axis motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed of on-machine measurement system in this investigation is capable of providing a repeatability of 10 nanometers with a $\pm$20 uncertainty of 200nmPv.

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초탄성 마이크로 그리퍼의 제작 및 압전폴리머 센서를 이용한 센서화 (Fabrication and Sensorization of a Superelastic Alloy Microrobot Gripper using Piezoelectric Polymer Sensors)

  • 김덕호;김병규;강현재;김상민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.251-255
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    • 2003
  • This paper presents the design, fabrication, and calibration of a piezoelectric polymer-based sensorized microgripper. Electro discharge machining technology is employed to fabricate super-elastic alloy based micro gripper. It is tested to present improvement of mechanical performance. For integration of force sensor on the micro gripper, the sensor design based on the piezoelectric polymer PVDF film and fabrication process are presented. The calibration and performance test of force sensor integrated micro gripper are experimentally carried out. The force sensor integrated micro gripper is applied to perform fine alignment tasks of micro opto-electrical components. It successfully supplies force feedback to the operator through the haptic device and plays a main role in preventing damage of assembly parts by adjusting the teaching command.

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광학소자의 초정밀절삭 특성에 관한 연구 (The Characteristics of Ultra Precision Machining of Optical Crystal)

  • 김주환;박원규;김건희;원종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.529-532
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    • 2003
  • Machining technique for optical crystals with single point diamond turning tool is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency. poor ability to be automatically controlled and edge effect of the workpiece. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result. the surface roughness is good when spindle speed is 200m/min. and teed rate is small. The influence of depth of cut is very small.

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레이저를 이용한 숨쉬는 필름 가공 기술 연구 (Fabrication of Breathable Film using Laser Pulses)

  • 최훈국;손익부;노영철;최영진;장인구
    • 한국정밀공학회지
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    • 제30권4호
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    • pp.409-413
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    • 2013
  • A polypropylene film was ablated using a $CO_2$ laser, Ti-sapphire femtosecond laser, and UV nanosecond laser. For modified atmosphere packaging, polypropylene films were ablated by laser pulse with different pulse energies and measured on an optical microscope. Also, we observed the shelf life of a banana contained within packaging of a breathable zipper bag. As a result, we have demonstrated that the breathable film can efficiently extend the shelf life of respiring foods, particularly fresh fruits and vegetables. The development of breathable film laser microfabrication system will more useful for industrial applications.