• Title/Summary/Keyword: 초정밀

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Ultra-Precision Machining of Off-Axis Asymmetric Large-area Reflecting Mirror Using ELID Grinding Process (ELID 연삭을 이용한 비축 비구면 렌즈의 초정밀 가공)

  • Jung, Myung-Won;Shin, Gun-hwi;Kim, Geon-Hee;Ohmori, Hitoshi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.9-15
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    • 2019
  • This study focused on the application of ELID mirror-surface grinding technology to the manufacture of off-axis asymmetric large-area reflecting mirrors made of BK7 glass. The size of the parts, such as asymmetric large-area mirrors or lens, made form-accuracy or roughness especially hard to measure after machining because of the measuring range limit of measurement devices. In this study, the ELID grinding system has been set up for mirror-surface machining experiments manufacturing off-axis asymmetric lenses. A measuring method using a reference workpiece has been suggested to measure the form-accuracy and roughness. According to the experimental results, even when using only a reference workpiece, it is confirmed that the surface roughness was 8 nmRa and form-accuracy was 80 nmRMS, with a best fit asymmetric radius when using a grinding wheel of #8,000. It is found that the accuracy of large-area parts could be estimated by the proposed process.

Detailed Bathymetry and Seabed Characteristics of Wangdol-cho, Hupo Bank in the East Sea (동해 후포퇴 왕돌초 주변의 정밀해저지형 및 해저면 특성 분석)

  • Kim, Chang Hwan;Park, Chan Hong
    • Economic and Environmental Geology
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    • v.47 no.5
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    • pp.533-540
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    • 2014
  • The Wangdol-cho area, in the Hupo Bank, plays a very important role in main fishing grounds, leisure tourism and marine environmental researches of the East Sea. We analyzed the detailed bathymetry and classified the seabed characteristics of the Wangdol-cho area, based on seafloor backscattering images and sediment grain size. The Hupo Bank is developed in parallel with the eastern coastal line of Korean peninsula, and the shallowest area (Wangdol-cho) of the Hupo Bank is located along the eastern part of Hupo Port. The Wangdol-cho comprises three summits; north summit, middle summit, and south summit. The middle summit area among the three summits has the most shallow water depth with minimum about 6 m. The north summit shows about 8 m minimum depth and the south summit about 9 m. The bathymetry data around three summits represent undulating seabeds with many scattered underwater reefs and shallow water depth. The area between the underwater reefs, the flat seafloor in the northeastern part of the survey site, and the western steep slope area have relatively coarse sediments such as sandy gravel and gravelly sand. The bathymetry in the western side of the Wangdol-cho shows steep slope seabed, extending to the Hupo Basin. Fine sediments including mud and silty sand occur in the Hupo Basin area of the survey site. The submarine detailed topography and the analysis of the seafloor characteristics of the survey area are expected to contribute to management for marine environmental researches and sustainable use of ecosystems in the Wangdol-cho.

A Study of High-Precision Time-Synchronization for TDoA-Based Location Estimation (TDoA 기반의 위치 추정을 위한 초정밀 시각동기에 관한 연구)

  • Kim, Jae Wan;Eom, Doo Seop
    • KIPS Transactions on Computer and Communication Systems
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    • v.2 no.1
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    • pp.7-14
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    • 2013
  • Presently, there are many different technologies used for position detection. However, as signal-receiving devices operating in different locations must detect the precise position of objects located at long distances, it is essential to know the precise time at which an object's or a user's terminal device sends a signal. For this purpose, the existing time of arrival (ToA) technology is not sufficiently reliable, and the existing time difference of arrival (TDoA) technology is more suitable. If a TDoA-based electric surveillance system and other tracking devices fail to achieve precise time-synchronization between devices with separation distance operation, it is impossible to obtain correct TDoA values from the signals sent by the signal-receiving devices; this failure to obtain the correct values directly affects the location estimation error. For this reason, the technology for achieving precise time synchronization between signal-receiving devices in separation distance operation, among the technologies previously mentioned, is a core technology for detecting TDoA-based locations. In this paper, the accuracy of the proposed time synchronization and the measurement error in the TDoA-based location detection technology is evaluated. The TDoA-based location measurement error is significantly improved when using the proposed method for time-synchronization error reduction.

For High Aspect Ratio of Conductive Line by Using Alignment System in Micro Patterning of Inkjet Industry (화상정렬 시스템을 이용한 잉크젯 반복인쇄기술)

  • Park, Jae-Chan;Park, Sung-Jun;Seo, Shang-Hoon;Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.154-154
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    • 2006
  • Samsung Electro Mechanics ink jet has developed ultra high resolution alignment system. The alignment system has been developed for repeatable printing of conductive ink. The resolution of alignment system is 0.5um and the velocity of printing working plate is 1.5m/s. So far repeated printing results included sintering process have over 30um of drop mislocation data. In order to improve line thickness and conductivity of metal line, we need to develop the higher mechanical accurate align system. On the demand, this developed align system has under $1{\sim}2{\mu}m$ mispositioning performance and can measure of mechanical accuracy of inkjet printer, as well as the straightness of jetted drop from inkjet head. There is no kinds limit of substrate and ink to use SEM alignment system. By using this alignment system, we progress two experiment of reiterate printing drop and making conductive line on the glass and photo paper. Optical microscope and 3D profiler has been used for measurement of printed ink.

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Development of High Precision Fastening torque performance Nut-runner System (고정밀 체결토크 성능 너트런너 시스템 개발)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.35-42
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    • 2019
  • Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.

Advanced Water Treatment of High Turbidity Source by Hybrid Process of Photocatalyst and Ceramic Microfiltration: Effect of Water Back-flushing Period (광촉매 및 세라믹 정밀여과 혼성공정에 의한 고탁도 원수의 고도정수처리: 물역세척 주기의 영향)

  • Park, Jin Yong;Park, Sung Woo
    • Membrane Journal
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    • v.22 no.4
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    • pp.243-250
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    • 2012
  • The effect of water back-flushing period (filtration time, FT) was investigated in hybrid process of alumina microfiltration and photocatalyst for advanced drinking water treatment in this study, and compared with the previous studies with carbon microfiltration or alumina ultrafiltration membranes. The FT was changed in the range of 2~10 min with fixed 10 sec of BT. Then, the FT effects on resistance of membrane fouling ($R_f$), permeate flux (J) and total permeate volume ($V_T$) were observed during total filtration time of 180 min. As decreasing FT, $R_f$ decreased and J increased as decreasing FT, which was same with the previous results with carbon microfiltration or alumina ultrafiltration membranes. The treatment efficiency of turbidity was high beyond 98.1%, and the effect of FT was not shown on treatment efficiency of turbidity, which was same with the previous result of carbon microfiltration. The treatment efficiency of organic matters was the highest value of 89.6 % at FT 8 min, which was a little higher than those of the previous results, and the effect of FT was not shown on treatment efficiency of organic matters.

Wear characteristics of boron nitride thin film for durability improvement of ultra- precision component (초정밀 부품의 내구성 향상을 위한 질화붕소 박막의 마멸 특성에 관한 연구)

  • Ku, Kyoung-Jin;Hwang, Byoung-Har;Lin, Li-Yu;Kim, Dae-Eun;Baik, Hong-Koo
    • Transactions of the Society of Information Storage Systems
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    • v.3 no.3
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    • pp.129-134
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    • 2007
  • Boron nitride (BN) is a highly attractive material for wear resistant applications of mechanical components. BN is super hard and it is the second hardest of all known materials. It also has a high thermal stability, high abrasive wear resistance, and in contrast to diamond, BN does not react with ferrous materials. The motivation of this work is to investigate the tribological properties of BN for potential applications in ultra-precision components for data storage, printing, and other precision devices. In this work, the wear characteristics of BN thin films deposited on DLC or Ti buffer layer with silicon substrate using RF-magnetron sputtering technique were analyzed. Wear tests were conducted by using a pin-on-disk type tester and the wear tracks were measured with a surface profiler. Experimental results showed that wear characteristics were dependent on the sputtering conditions and buffer layer. Particularly, BN coated on DLC layer showed better wear resistant behavior. The range of the wear rates for the BN films tested in this work was about 20 to $100{\mu}m^3$/cycle.

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Signal Processing of Capacitive Load and Gap Measurement with High Precision Using Surface Acoustic Wave Device (표면 탄성파 장치를 이용한 용량성 부하의 신호처리 및 이를 이용한 초정밀 간극 측정)

  • Kim, Jae-Geun;Lee, Taek-Joo;Lim, Soo-Cheol;Park, No-Cheol;Park, Young-Pil;Park, Kyoung-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.376-380
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    • 2009
  • Surface acoustic wave (SAW) device is widely used as a bandpass filter, a chemical or physical sensor, and an actuator. In this paper, we propose the capacitive gap measurement system with high precision through the signal processing using SAW device. The research process is mainly composed of theoretical part and experimental part. In theoretical part, equivalent circuit model was used to simulate the SAW response by the change of capacitance. In experimental part, commercialized capacitor was used to see the SAW response by the change of load capacitance. After that, gap adjustment system was made physically and the SAW response by the change of gap which caused the capacitance change was measured. And resolution and stroke was decided comparing the signal change and basic measurement noise level.

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Design of Capacitive Displacement Sensor and Gap Measurement with High Precision Using Surface Acoustic Wave Device (표면 탄성파 장치를 응용한 용량 성 변위센서의 설계 및 초정밀 간극 측정)

  • Kim, Jae-Geun;Lee, Taek-Joo;Lim, Soo-Cheol;Park, No-Cheol;Park, Young-Pil;Park, Kyoung-Su
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.5
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    • pp.437-443
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    • 2010
  • SAW device is widely used as band pass filters, chemical or physical sensors, and actuators. In this paper, we propose the capacitive gap measurement system with high precision using SAW device. The research process is mainly composed of theoretical and experimental part. In the theoretical part, equivalent circuit model was used to predict the SAW response by the change of load impedance. In the experimental part, commercialized capacitor was used to see the SAW response by the change of load capacitance to check the feasibility as a sensor unit. After that, experimental setup to measure and adjust the gap was made and the SAW response by the change of gap which caused the capacitance change was measured. Finally, resolution and stroke was decided compared with the signal change and basic measurement noise level.

Development of single walled-carbon nanotubes based pH sensor using ultra-precision spray method (초정밀 스프레이 방법을 이용한 단일벽 탄소나노튜브 pH센서 개발)

  • Kwon, Jae-Hong;Lee, Kyong-Soo;Lee, Yun-Hi;Ju, Byeong-Kwon
    • Journal of Sensor Science and Technology
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    • v.15 no.2
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    • pp.127-133
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    • 2006
  • Recent studies demonstrated the ability of carbon nanotube (CNT) to promote electron transfer reactions of important compounds and to impart higher stability onto electrochemical sensors. CNT-based sensors measured by hydroxyl radical concentration or pH value suggest great promise for biosensors. This paper describes a new method for fabricating a very simple and inexpensive pH sensor compose of single walled-carbon nanotubes (SW-CNTs) using an ultra-precision spray. CNT-based sensor shows pH sensitivity in buffer solution at different pH range. Our experimental results show the sensor responses to pH buffer solution and the conductance of depends on the pH values. These results support application possibility of SW-CNTs based pH sensor for mass production.