• Title/Summary/Keyword: 초음파 가공

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Automatic Noncontact Ultrasonic Inspection Technique (비접촉식 초음파탐상방법 자동화 기술)

  • Kim, Y.G.;Ahn, B.Y.;Lee, S.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.4
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    • pp.25-31
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    • 1994
  • A system for EMAT, which generates ultrasound by electro-magnectic forces and performs nondestructive testing in noncontact, was established. By linking it with a 3 axis scanning system and a data acquisition and processing system the automation of EMAT testing was attempted. A EMAT sensor was fabricated and the directivity pattern of it was measured. To be suitable automation, it has a transmitter and a receiver in one case and the main beam direction of it can be controlled by the frequency of driving signal. A program which controls the EMAT system, the 3 axis scanner and the data acquisition and processing system was developed. It also processes acquired data and displays the processing results. IBM-PC/AT compatible PC was used as main controller and the stratage of the program is emulation of real devices on the PC monitor. To provide the performance of the established EMAT system, two aluminium blocks containing artificial flaws and a welded aluminium block were tested. The result of the tests were satisfactory.

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A Study on Seabed Interpretation System Using Supersonic Waves (초음파를 이용한 해저면 판독 시스템에 관한 연구)

  • 김재갑;김원중;황두진
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.2
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    • pp.385-391
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    • 2001
  • In this study, we will develop the sea surface interpretation system that can aware the target in the bottom of the sea. we will setup the database whose records would be the signal patterns of formation about mud, sand, rock and sea shell achieved by using supersonic. then we will convert analog signal received in fish detector to digital one using A/D converter So we can process and analyze this signal pattern then compare it to the one in our Database at the real time to identify the target in the bottom of the sea. After enough times of experiments from the background of the results that have been achieved from many studies(including a water tank experiment and a field investigation), we can aware the exact information of the sediment and the sand in the sea. By analyzing the first, second and third signal of the supersonic characters reflected from the body of a fish categorized by its family and from the body of shellfish, muddy sand, sand and rocks, We will develop the sea surface decipherment system which abstracts the first signal that shows the target in the bottom of the sea and makes the second and third signals filtering.

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Characteristics Variation Analysis by Shape of Piezoelectric Ultrasonic Transducer with Non-Uniform Thickness (두께 불균일 압전 초음파 트랜스듀서의 형태에 따른 특성변화 해석)

  • Kim, Dong-Hyun;Kim, Jung-Soon;Kim, Moo-Joon;Ha, Kang-Lyeol
    • The Journal of the Acoustical Society of Korea
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    • v.27 no.6
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    • pp.271-278
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    • 2008
  • The electro-mechanical characteristics were theoretically analyzed for the wideband ultrasonic transducer made of non-uniform thickness piezoelectric vibrator. This paper proposes a combination of exponential functions which describes the thickness variation along the length of the vibrator to derive the input admittance and power transfer function of the transducer. The bandwidth and the power transfer function of the transducer were investigated while the lateral shape of the vibrator changes. The results showed there is an optimum shape for the wideband characteristics of the transducer, and the bandwidth has increased up to over 100% as the ratio of minimum value of thickness to maximum value decreases. However, the power transfer function had a downward trend as the ratio of thickness decreases. Also we confirmed that even though the value of transfer function increases as the length of the piezoelectric vibrator increases, the shape providing wideband characteristics is very limited. It means that precision processing is required to manufacturing a wideband ultrasonic transducer with high efficiency.

미세 균일 조직의 대형 알루미늄 단조품의 개발

  • 이영무;이종억;정덕진;김광련
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.05a
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    • pp.187-193
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    • 1996
  • 항공 우주 재료 중에서 알루미늄 합금 재료가 차지하는 비중은 매우 크다. 사용 조건에 적합한 특성을 갖도록 하기 위한 연구 노력 중의 한 가지가 단조품 조직의 미세화이다. 일반적으로 조직을 미세화 하는 방법으로는 I.T.M.T 공법을 적용하고 있으나, 러시아에서는 미세 균일한 조직의 알루미늄 열간 단조품을 제조하기 위하여 billet의 주조 공정에서 초음파 처리(U.S.T)를 적용하고 열간 단조 공정에서는 조직 상태도를 활용하여 성형 단계별 소성 가공량의 조절과 작업 온도를 관리함으로서 미세 균일 조직의 대형 알루미늄 단조품을 생산하고 있다.

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Micro-machining of Glass Air Hole using Ultrasonic Machining (초음파 가공에 의한 미세 에어홀 가공 기술)

  • 김병희;전성건;남권선;김헌영;전병희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.48-52
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    • 2004
  • Ultrasonic machining is effective for machining of extreme hard and brittle materials, including glass, ceramic, carbide, graphite. The major machining principle involves the direct hammering as well as the impact of abrasive panicles on the workpiece. Also, it involve cavitation erosion. The general workpiece is flat side. This study attempted micro hole machining of a curved surface of glass tube. Ultrasonic machining is fault of the slow machining speed. An experiment does and got 16 seconds validity machining time as increasing the processing speed. Moreover, entrance crack and surface roughness was similar both machining speed is slow and fast. Several micro hole of glass tube machined using one micro tool, but tool wear is infinitesimal.

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Optimization of Ultrasonic Imprinting Using the Response Surface Method (반응표면법을 이용한 초음파 임프린팅 공정의 최적화)

  • Jung, W.S.;Cho, Y.H.;Park, K.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.36-41
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    • 2013
  • The present study examines the micro-pattern replication on a plastic film using ultrasonic imprinting. Ultrasonic imprinting uses ultrasonic waves to generate repetitive microscale deformation in the polymer film. The resulting deformation heat on the surface of the film causes the surface region to soften sufficiently so that a replication of the micro-pattern can be obtained. To successfully replicate the micro-pattern on a large area of polymer film, a high replication ratio is needed as well as good uniformity over the entire region. In this study, a horn design is investigated by finite element analysis and is optimized through a response surface analysis. In the ultrasonic imprinting experiments, the response surface method was also used to determine the optimal processing conditions for better replication characteristics.

The Effect of Ultrasonic Vibration in Desizing and Scouring of Polyester Fabrics (폴리에스테르 섬유의 호발과 정련에서 초음파진동 효과)

  • 박영태;최호상;이광수
    • Textile Coloration and Finishing
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    • v.11 no.5
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    • pp.1-6
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    • 1999
  • This study was carried out to investigate the effect of a scouring machine including an ultrasonic system on desizing and scouring polyester fabrics. The ultrasonic frequency of the improved machine showed up at 28.882 kHz. Frequency amplitude increased with the current and the bath temperature, and then showed a constant level. Scouring effect of the ultrasonic machine was better than that of the conventional scouring machine using the mechanical stirring. The ultrasonic machine showed the optimum scouring effect at $50^\circ{C}$ of bath temperature and 10 min. of operation time, as compared to the conventional machine that required operating conditions of high temperature at $90^\circ{C}$, stirring speed at 40 rpm, and stirring time for 15 min..

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Effect of Material Flow Direction on the Replication Characteristics of the Ultrasonic Patterning Process (초음파 패턴성형시 유동방향 구속에 따른 미세패턴의 성형특성 고찰)

  • Seo, Y.S.;Lee, K.Y.;Park, K.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.119-125
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    • 2012
  • The present study addresses a direct patterning process on a plastic film using ultrasonic vibration energy. In this process, a tool horn containing micro-patterns is attached to an ultrasonic power supply, and is used with ultrasonic vibration to replicate micro-patterns on the surface of a plastic film. To improve the replication characteristics of the micro-patterns, the effect of the die shape of the ultrasonic patterning process was investigated with respect to the flow direction control. Finite element analyses were performed to predict the flow characteristics of the polymer with variations in die design parameters. Experiments were conducted using the optimally-designed die, from which it was possible to attain much improved pattern replication.