• Title/Summary/Keyword: 초음파탐상시험

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Soundness evaluation of friction stir welded A2024 alloy by non-destructive test (비파괴검사에 의한 A2024 마찰교반용접부의 건전성 평가)

  • Ko, Young-Bong;Kim, Gi-Beom;Park, Kyeung-Chae
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.135-143
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    • 2013
  • Friction Stir Welding (FSW) was developed, it is successfully commercialized in the field of transportation vehicles. In this study, we analyzed the defects of A2024-T4 alloy using non-destructive test of radiograph, ultrasonic, electrical conductivity and destructive test of microstructure observation, tensile strength. As the results of experiment, mapping of defects was obtained. Fine defects which were not detected in radiograph test were detected in ultrasonic test, and it enabled efficient detection of defects by difference of sound pressure and color. The values of electrical conductivity was decreased as amount of defects was increasing. Joint efficient of defect-free weldment that found by non-destructive and destructive test was 91%. Therefore it was considered that non-destructive test of friction stir welded A2024-T4 Alloy was an efficient method.

Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing (비규격 초음파 탐상용 표준시험편의 사용안전성 평가)

  • Kwon, Ho-Young;Lim, Jong-Ho;Kang, Sei-Sun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.431-437
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    • 2000
  • Standard Test Block(STB) for UT(Ultrasonic Testing) is a block approved by authoritative for material, shape and quality. STB is used for characteristic tests, sensitivity calibration and control of the time base range of UT inspection devices. The material, size and chemical components of STB should be strictly controled to meet the related standards such as ASTM and JIS because it has an effect upon sensitivity, resolution and reproductivity of UT. The STBs which are not approved are sometimes used because the qualified STBs are very expensive. So, the purpose of this study is to survey the characteristics, quality and usability of Non-Standardized Test Blocks. Non-Standardized Test Blocks did not meet the standard requirements in size or chemical components, and ultrasonic characteristics. Therefore if the Non-Standardized Test Blocks are used without being tested, it's likely to cause errors in detecting the location and measuring the size of the defects.

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Nondestructive Evaluation Using Electromagnetic-Acoustic Transducer (Electromagnetic-Acoustic Transducer를 이용한 비파괴평가)

  • Ahn, Bong-Young;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.278-284
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    • 1997
  • EMAT는 비접촉으로 초음파를 송수신 할 수 있는 탐촉자로서 시험체와 탐촉자간의 접촉을 위한 매개 물질이 필요치 않으므로, 움직이고 있는 물체에 초음파탐상법을 적용하고자 하는 분야와 초음파의 속도를 정밀하게 측정하고자 하는 분야에 주로 응용된다. 구체적으로는 길이가 긴 튜브류의 결함 탐상, 용접중인 재료의 용접상태 감시, 기차바퀴 및 레일의 결함 탐상, 고온상태인 재료의 결함 탐상 등이 비접촉 특성을 이용하여 적용될 수 있는 분야이며, 재료의 집합조직 및 소성이방성의 측정, 재료의 미세조직 및 기계적 강도의 예측, 그리고 잔류응력의 측정 등이 정밀한 초음파속도 및 감쇠의 측정으로부터 적용될 수 있는 분야이다. EMAT가 일반적인 접촉식초음파탐상법에 비하여 특별한 분야에의 응용에 큰 장점을 가지고 있지만, 낮은 에너지 전환효율, 넓은 불감영역, 그리고 사용주파수의 한계 등의 문제를 가지고 있기 때문에 기존의 접촉식 방법의 적용이 용이한 분야에의 적용은 필요하지 않다. 그러나 특별한 목적과 용도에의 적용 필요성이 생길 경우에는 적절한 연구를 통하여 알맞은 탐촉자를 제작하고 탐상 방법을 개발함으로서 본래의 목적에 알맞은 탐상이 수행될 수 있다.

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Flaw Discrimination for Welding Points in Boiler Tubes by Phased Array Ultrasonic Testing (위상배열초음파탐상검사에 의한 보일러관 용접부의 결함 판별)

  • Cho, Kuk-Hyung;Yoo, Ho-Seon
    • Plant Journal
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    • v.14 no.2
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    • pp.45-50
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    • 2018
  • Nuclear safety law's amendment caused many problems to use radiography testing(RT). Phased array ultrasonic testing(PAUT) was adapted instead of RT for NDE of welding points in boiler tubes these days. Unfortunately, PAUT doesn't give us the discrimination characteristics about flaws distinction and flaws size clearly. In this thesis, the distinction characteristics of flaw types and the detection characteristics of flaw size using PAUT of welding points in boiler tubes were analyzed. It was concluded that PAUT can distinguish between planar flaws and rounded flaws, but it is hard to tell apart the types of flaw respectively. We paid attention to the discrimination of flaws size because PAUT tends to underestimate the flaw size of porosity and underestimate or overestimate the flaw size of porosity.

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Method of Radiographic Testing and Industrial Application (방사선 투과검사의 방법과 산업적용)

  • Lee, Yong
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.35-40
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    • 1994
  • 비파괴검사(NDT)란 시험품에 손상을 주지 않고 내.외부에 존재하는 불연속부(결함)을 찾아내는 방법으로 다음과 같이 그 종류를 분류할 수 있다. (1) 표면결함 검출을 위한 비파괴검사 - 육안검사(VT) : 확대경 등에 의한 치수, 형상확인 - 자분탐상검사(MT) : 강자성체에 적용, 표면(하) 결함검출 - 침투탐상검사(PT) : 금속, 비철금속에 적용, 표면개구 결함검출 - 와류탐상검사(ET) : 도체 표층부(봉, 관 등) (2) 내부결함 검출을 위한 비파괴검사 - 방사선 투과검사(RT) : 결함의 종류, 형상의 판별 우수 - 초음파 탐상검사(UT) : 균열 등 면상 결함검출 등 우수 (3) 기타 비파괴검사 - Strain 측정 : 안전성 평가 - 음향방출시험(AET) - 누설시험(LT) - 중성자 방사선시험(NRT) 이상에서 보는 바와 같이 여러 종류의 비파괴검사가 있으나, 그 중에서 용접부에 적용되는 가장 일반적인 검사방법인 방사선 투과검사에 대해 기술하고자 한다.

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Optimal Test Condition by Ultrasonic Simulation (초음파 시뮬레이션을 이용한 최적의 탐상조건)

  • Huh, Sun-Chul;Park, Young-Chul;Boo, Myung-Hwan;Kang, Jung-Ho
    • Journal of Ocean Engineering and Technology
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    • v.13 no.4 s.35
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    • pp.45-54
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    • 1999
  • Non destructive test is applied to revise mechanical strength and assume material strength or defect of material, equipment and structure, instead of fracture test. Especially, ultrasonic test has the characteristics such as an excellent permeability high-sensitiveness to fine defect and an almost exact measurement for position, size and direction of inner defect which differ from other non destructive tests. In this study, the program is developed to evaluate optimal testing condition, to distinguish obstacle echo and defect position. This program on the basic of Ray-Tracing model shows generation and processing of ultrasonic pulse. The simulation is compared with testing in the 3 cases of an oblique angle transducer like $45^{\circ},\;60^{\circ}\;and\;70^{\circ}$. The test result for all conditions is well compared with simulation result when relative not is within $0.1{\sim}7.2%$. And the course of several echos is simply assumed through simulation.

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The Directivity Measurement of Angle Probe by Photoelastic Visualization Method (광탄성가시화법에 의한 사각탐촉자의 지향성 평가에 관한 연구)

  • Nam, Y.H.;Date, K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.14 no.2
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    • pp.83-89
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    • 1994
  • It is important for an ultrasonic testing to know the sound pressure field and the directivity of ultrasonic waves propagating in a solid. The directivity of ultrasonic wave is closely related to the sensitivity, the scanning pitch, the arrangement of angle probe, and the defect kind in ultrasonic testing. This paper describes on the directivity measurement of ultrasonic wave using ultrasonic wave visualization method. The directivity of the shear wave emitted from the angle probes were constant during propagation. The difference of directivity was existed between 2MHz and 4MHz angle probes. The centers of directivity were located backward from the incident poing and inside of the angle probe and were not changed during the wave propagation.

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Internal Defection Evaluation of Spot Weld Part and Carbon Composite using the Non-contact Air-coupled Ultrasonic Transducer Method (비접촉 초음파 탐상기법을 이용한 스폿용접부 및 탄소복합체의 내부 결함평가)

  • Kwak, Nam-Su;Lee, Seung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6432-6439
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    • 2014
  • The NAUT (Non-contact Air coupled Ultrasonic Testing) technique is one of the ultrasonic testing methods that enables non-contact ultrasonic testing by compensating for the energy loss caused by the difference in acoustic impedance of air with an ultrasonic pulser receiver, PRE-AMP and high-sensitivity transducer. As the NAUT is performed in a state of steady ultrasonic transmission and reception, testing can be performed on materials of high or low temperatures or specimens with a rough surface or narrow part, which could not have been tested using the conventional contact-type testing technique. For this study, the internal defects of spot weld, which are often applied to auto parts, and CFRP parts, were tested to determine if it is practical to make the NAUT technique commercial. As the spot welded part had a high ultrasonic transmissivity, the result was shown as red. On the other hand, the part with an internal defect had a layer of air and low transmissivity, which was shown as blue. In addition, depending on the PRF (Pulse Repetition Frequency), an important factor that determines the measurement speed, the color sharpness showed differences. With the images obtained from CFRP specimens or an imaging device, it was possible to identify the shape, size and position of the internal defect within a short period of time. In this paper, it was confirmed in the above-described experiment that both internal defect detection and image processing of the defect could be possible using the NAUT technique. Moreover, it was possible to apply NAUT to the detection of internal defects in the spot welded parts or in CFRP parts, and commercialize its practical application to various fields.