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A CAE Approach for Net-Shape Automobile Stamping Components of Aluminum Alloy (자동차용 알루미늄 합금 정형의 스탬핑 부품 성형을 위한 CAE 기법 개발)

  • Choi, Han-Ho;Ku, Tae-Wan;Hwang, Sang-Moon;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.164-171
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    • 1999
  • An optimum blank design technology is required for near-net of net-shape cold forming using sheets. Originally, the backward tracing scheme has been developed for preform design in bulk forming, and applied to several forming processes successfully. Its key concept is to trace backward from the final desirable configuration to an intermediate preform of initial blocker. A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracing simulation, has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping, the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup product without machining after forming. Another general application appears in the blank design of a cup stamping with protruding flanges, one of typical automobile components. The blank configurations derived by backward tracing simulation have been confirmed by a series of loading simulations. The approach or decision of an initial blank configuration presented in this study will be a milestone in fields of sheet forming process design.

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Improvement of Initial Weight Dependency of the Neural Network Model for Determination of Preconsolidation Pressure from Piezocone Test Result (피에조콘을 이용한 선행압밀하중 결정 신경망 모델의 초기 연결강도 의존성 개선)

  • Park, Sol-Ji;Joo, No-Ah;Park, Hyun-Il;Kim, Young-Sang
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.456-463
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    • 2009
  • The preconsolidation pressure has been commonly determined by oedometer test. However, it can also be determined by in-situ test, such as piezocone test with theoretical and(or) empirical correlations. Recently, Neural Network(NN) theory was applied and some models were proposed to estimate the preconsolidation pressure or OCR. However, since the optimization process of synaptic weights of NN model is dependent on the initial synaptic weights, NN models which are trained with different initial weights can't avoid the variability on prediction result for new database even though they have same structure and use same transfer function. In this study, Committee Neural Network(CNN) model is proposed to improve the initial weight dependency of multi-layered neural network model on the prediction of preconsolidation pressure of soft clay from piezocone test result. It was found that even though the NN model has the optimized structure for given training data set, it still has the initial weight dependency, while the proposed CNN model can improve the initial weight dependency of the NN model and provide a consistent and precise inference result than existing NN models.

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Nonlinear Inelastic Analysis of 3-Dimensional Steel Structures Using Fiber Elements (화이버 요소를 이용한 3차원 강구조물의 비선형 비탄성 해석)

  • Kim, Seung-Eock;Oh, Jung-Ryul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.4 s.74
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    • pp.347-356
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    • 2006
  • In this paper, practical nonlinear inelastic analysis method of 3-dimensional steel structures accounting for gradual yielding with fibers on a section is developed. Geometric nonlinearities of member(p-$\delta$) and frame(p-$\Delta$) are accounted for by using stability functions. Residual stresses are considered by assigning initial stresses to the fiber on the section. The elastic core in a section is investigated at every loading step to determine the axial and bending stiffness reduction. The strain reversal effect is captured by investigating the stress change of each fiber. The proposed analysis proves to be useful in applying for practical analysis and design of three-dimensional steel frames.

A study of mixed-mode interlaminar fracture toughness of graphite/epoxy composite (炭素纖維强化 複合材料의 혼합모우드 層間破壞靭性値에 대한 硏究)

  • 윤성호;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.2
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    • pp.198-207
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    • 1986
  • This study investigates interlaminar fracture characteristics of Graphite/Epoxy composite (HFG Graphite/Epoxy) under mode I (opening mode), mode II (sliding mode) and mixed mode loading conditions. The effects on interlaminar fracture toughness due to different fiber orientations on the crack surface are also investigated. The antisymmetric test fixture proposed by M. Arcan is used for this test. Both critical stress intensity foctors and critical energy release rates were determined and several mixed mode fracture criteria were compared to the experimental data. Also fracture surfaces were investigaed to obtain informations on the fracture behaviors of Graphite/Epoxy composite by means of a scanning electron microscope(SEM).

An Experimental Study on Static Behaviors of Composite Sandwich Bridge Decks with Hybrid GFRP-Steel Core (하이브리드 GFRP-강재 심재를 갖는 복합샌드위치 교량바닥판의 정적거동에 관한 실험 연구)

  • Ji, Hyo-Seon;Chun, Kyung-Sik;Park, Dae-Yong;Son, Byung-Jik
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.3
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    • pp.12-17
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    • 2011
  • This paper presents the flexural behavior of a hybrid Glass Fiber-Reinforced Polymer(GFRP)-steel decks for use in deteriorated bridge decks replacement. Static load tests were conducted to investigate the structural characteristics of the hybrid FRP-steel deck. The tested deck panel satisfied the design criteria. The failure mode of the hybrid deck was demonstrated ductility with deformation beyond initial yielding. The responses were compared with the ANSYS finite element predictions. It was found that the presented hybrid deck was efficient for use in bridges. The thickness of the hybrid deck may be decreased when compared to that of the all FRP deck with similar flexural rigidity.

Failure detection of composite structures using a fiber Bragg grating sensor (광섬유 브래그 격자 센서를 이용한 복합재 구조물의 파손 검출)

  • 고종인;김천곤;홍창선
    • Composites Research
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    • v.17 no.2
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    • pp.28-33
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    • 2004
  • Failure detection in a cross-ply laminated composite beam under tensile loading were performed using a fiber Bragg grating (FBG) sensor. A Passive Mach-Zehnder interferometric demodulator was proposed to enhance sensitivity and bandwidth. The proposed FBG sensor system without active device such as a phase modulator is very simple in configuration, easy to implement and enables the measurement of high-frequency vibration with low strain amplitude such as impact or failure signal. Failure signals detected by a FBG sensor had offset value corresponding to the strain shift with vibration at a maximum frequency of several hundreds of kilohertz. at the instant of transverse crack propagation in the 90 degree layer of composite beam.

The Integrity Assessment Method of Initailly Cracked Structural Components by Reliability Analysis (신뢰성해석에 의한 초기균열을 갖는 구조부재의 건전성 평가방법)

  • S.J. Yim;T.U. Byun
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.2
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    • pp.161-176
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    • 1993
  • For the purpose of assessing structural integrity at a level of complexity and accuracy appropriate for the situation, integrity assessment methods are formulated with the following methods. One is three-tier assessment method of the revised BSI PD 6493 which considers stable crack growth effect, the others are limit load analysis which estimates the plastic collapse load and stability assessment method which considers stable crack growth of ductile material exactly using J-integral and tearing modulus. Besides, integrity assessments for center cracked panel(CCP) specimen and the circumferential through-cracked pipe are carried out and reliability analysis is accomplished by the first order reliability method which is one of the conventional reliability methods. Also the accuracy of the present method is verified by Monte Carlo method.

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Strain Recovery Analysis of Non-uniform Composite Beam with Arbitrary Cross-section and Material Distribution Using VABS (VABS를 이용한 임의의 단면과 재료 분포를 가진 비균일 복합재료 보의 변형률 복원 해석)

  • Jang, Jun Hwan;Ahn, Sang Ho
    • Composites Research
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    • v.28 no.4
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    • pp.204-211
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    • 2015
  • This paper presents a theory related to a two-dimensional linear cross-sectional analysis, recovery relationship and a one-dimensional nonlinear beam analysis for composite wing structure with initial twist. Using VABS including a related theory, the design process of the composite rotor blade has been described. Cross-sectional analysis was performed at cutting point including all the details of geometry and material. Stiffness matrix and mass matrix were linked to each section to make 1D beam model. The 3D strain distributions within the structure were recovered based on the global behavior of the 1D beam analysis and visualize numerical results.

Optimization for the Least Weight, Precast Prestressed Gerber′s U-Beams (최소자중 프리캐스트 프리스트레스트 게르버 U형보의 최적화)

  • 박현석;김인규;유승룡
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.373-381
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    • 2002
  • The cost on transmission and erection of the precast prestressed concrete members largely depends on the weight of them. Optimum process is performed on a U-beam section to control the prestressing force, to reduce the self-weight, and to meet the required strength and stability. The strength, deflection, and concrete stress at the top and bottom of the section considered are required to check according to each construction step in this process. The weight of the original rectangular concrete beam could be reduced up to 39∼50% from this method. Two full scale prototype U-beams were proposed and tested in this study. It was found that the U-beams in the test showed good performance in strength and serviceability within the limits of ultimate strength design method.

Structural Behavior Characteristics and Efficiency Evaluation of Outrigger System using Stiffness-Based Optimal Design Technique (강성최적설계법을 이용한 아웃리거 시스템의 거동특성 및 효율성 평가)

  • Kim, Ho-Soo;Lee, Han-Joo
    • Journal of Korean Association for Spatial Structures
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    • v.5 no.3 s.17
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    • pp.123-130
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    • 2005
  • This study presents an effective stiffness-based optimal technique to control quantitatively lateral drift and evaluate the structural behavior characteristics and efficiency for tall outrigger system subject to lateral loads. To this end, displacement sensitivity depending on behavior characteristics of outrigger system is established and approximation concept that preserves the generality of the mathematical programming and can efficiently solve large scale problems is introduced. Specifically, under the 'constant-shape' assumption, resizing technique of member is developed. Four types of 50 story frameworks are presented to illustrate the features of the quantitative lateral drift control technique proposed in this study.

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