• Title/Summary/Keyword: 청정재료공정기술

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A Study of R&D Paradigm For the Materials Technologies Involving Environmental Consciousness (재료기술의 환경패러다임 모색)

  • 하재우;권식철;김성준
    • Journal of Korea Technology Innovation Society
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    • v.2 no.1
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    • pp.104-117
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    • 1999
  • The R&D paradigm for the Materials Technologies involving Environmental Consciousness(MTEC) is sought in this paper with an emphasis on the background and importance of the METC. In this paper the MTEC is defined as "Green Materials Technology", and the Green Materials Technology is classified into four categories based on life cycle of the materials; \circled1Ecomaterials technology(materials design), \circled2Envimatec technology (manufacturing process), \circled3Materials life technology (use & maintenance) and \circled4Materials recycling technology (waste disposal). Each these four categories was introduced. In conclusion, the main R&D field and strategies for the four categories of the Green Materials Technology were suggested.

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특집 : 레이저 기반 초정밀 초고속 가공시스템 - 신개념 레이저 기반 초정밀/초고속 가공시스템 개발

  • Seo, Jeong;Son, Hyeon-Gi
    • 기계와재료
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    • v.22 no.1
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    • pp.6-13
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    • 2010
  • 스마트 폰을 비롯한 고성능/다기능/소형 모바일 기기를 중심으로 고밀도/다층/차세대 FPCB의 적용이 지속적으로 확대되고 있다. 이러한 고부가 FPCB의 생산 공정에서 드릴링, 절단, 트리밍, 리페어 등의 고정에 적용하기 위한 UV 레이저 기반 초정밀/초고속 드릴링 및 복합/유연 공정 및 장비 기술의 개발을 목표로 하는 청정제조기반 산업원천기술개발 과제가 한국기계연구원의 총괄로 2009년 6월 출범하였다. 본 고에서는 본 과제에 대해 간략하게 설명하고, 관련 국내외 시장의 최신 동향을 살펴보고자 한다.

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Cleaner Production System in Dyeing & Finishing Its Approaching Mehods (염색가공분야에서 청정생산활동 접금방법)

  • Lee, Hae-Jung;Nam, Chang-Woo;Park, Young-Hwan
    • Clean Technology
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    • v.9 no.2
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    • pp.87-100
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    • 2003
  • The aim of study was to suggest a methodology for applying cleaner production technology in dyeing & finishing process of textile materials. To accomplish cleaner production, we performed consulting activity in dyeing factory, which composed of following different procedures. First, we organized consulting team with specialists for dyeing, energy and chemicals, and visited dyeing companies for the purpose of doing basic investigation such as analysis of process, chemicals & effluents, condition of equipment and process flow of products. Environmental aspect of raw materials (dyestuff, chemicals) was assessed by TOC, COD, BOD, and effluent of that was assessed by TOC, COD, BOD, TDS and pH. Second, We find out the problems in dyeing&finishing process from the view point of dyeing process, energy, raw materials and process management by utilizing MB (material balance), LCA(Life Cycle Assessment), EB(Energy Balance). Third, we generated the solutions to achieve optimal process condition by brain storming method, and then implemented the solutions to each process. Finally, we determined their effectiveness after considering the results of repeating trials for the solutions. Cleaner production could be achieved by keeping optimal process conditions, equipment modification, improved production management, and on-site reuse or recycling.

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Development of Optimal Stage Calculation Program for the Design of Waste Etchant Recovering Process (폐식각액 재생공정 설계를 위한 최적단수계산 프로그램 개발)

  • So, Won-Shoup;Park, Jin-Soo;Jung, Jae-Hak;Sur, Gil-Soo
    • Clean Technology
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    • v.15 no.3
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    • pp.165-171
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    • 2009
  • In this study, we found out the relation between $FeCl_3$ recovering-concentration and stage number of extraction process for invar (Fe+Ni) etching process. In order to get the desired $FeCl_3$ recovering-concentration economically, we developed the simulation program for designing the optimal $FeCl_3$ extraction process. We got the key parameter for this simulation program through pilot scale experiments. The process simulation by the developed program could reduce the emission of waste etching solution as well as the treatment costs. In addition, the developed program could calculate the number of stage of the etchant recovering system and the process time to get the desired concentration of $FeCl_3$. This program was used to compute the optimal capacity of the etchant recovering system and applied to the optimization of the stage of the etchant recovering system in real IT industry.

Graphene Attached on Microsphere Surface for Thermally Conductive Composite Material (그래핀이 표면에 분포된 미립자를 이용한 열전도 복합재료의 개발)

  • Choi, Jae-Yong;Lee, Joo Hyuk;Kim, Mi Ri;Lee, Ki Seok;Cho, Kuk Young
    • Clean Technology
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    • v.19 no.3
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    • pp.243-248
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    • 2013
  • Thermally conductive materials are widely used in various applications where effective heat dissipation is required. Graphene shows high potential for various uses owing to high electrical conductivity, good mechanical strength, and high thermal conductivity. Generally previous works used organic solvents are generally used for the dispersion of graphene in fabrication procedure. In order to achieve clean fabrication it is required to use water media. In this study, we fabricated graphene attached poly(methyl methacrylate) (PMMA) microsphere via microfluidic method. With the aid of surfactant, graphene was well dispersed in water which was used as continuous flow. Thermal conductivity was improved with the small amount of graphene addition and this indicate potential use of this system for thermally conductive composite material.

High Temperature Fatigue Deformation Behavior of Automotive Heat Resistant Aluminum Alloys (자동차 부품용 내열 알루미늄 합금의 고온 피로 변형 거동)

  • Park, Jong-Soo;Sung, Si-Young;Han, Bum-Suck;Jung, Chang-Yeol;Lee, Kee-Ahn
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.28-38
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    • 2010
  • High temperature high cycle and low cycle fatigue deformation behavior of automotive heat resistant aluminum alloys (A356 and A319 based) were investigated in this study. The microstructures of both alloys were composed of primary Al-Si dendrite and eutectic Si phase. However, the size and distribution for eutectic Si phase varied: a coarse and inhomogeneous distributed was observed in alloy B (A319 based). A brittle intermethallic phase of ${\alpha}-Fe\;Al_{12}(Fe,Mn)_3Si_2$ was detected only in B alloy. Alloy B exhibited high fatigue life only under a high stress amplitued condition in the high cycle fatigue results, whereas alloy A showed high fatigue life when stress was lowered. With regard to the low-cycle fatigue result ($250^{\circ}C$) showing higher fatigue life as ductility increased, alloy A demonstrated higher fatigue life under all of the strain amplitude conditions. Fractographic observations showed that large porosities and pores near the outside surface could be the main factor in the formation of fatigue cracks. In alloy B. micro-cracks were formed in both the brittle intermetallic and coarse Si phasese. These micro-cracks then coalesced together and provided a path for fatigue crack propagation. From the observation of the differences in microstructure and fractography of these two automotive alloys, the authors attempt to explain the high-temperature fatigue deformation behavior of heat resistant aluminum alloys.

Detailed patterning formation through Etch resist printing condition reservation (부식 방지막 인쇄 조건 확보를 통한 미세 배선 형성)

  • Lee, Ro-Woon;Park, Jae-Chan;Kim, Yong-Sik;Kim, Tae-Gu;Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.179-179
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    • 2006
  • 산업기술의 고도화에 따른 IT 산업의 급속한 발전으로 각종 전자, 정보통신기기에 대해 더욱 소형화 고성능화를 요구하고 있다. 이와 같은 경향에 따라 더욱 향상된 기능을 가지고 각종 소자 부품의 개발과 동시에 유독 물질 발생이 없는 청정생산기술 개발에 대한 요구가 끊임없이 제기 되어 왔다. 이러한 요구에 부응하여 기술들이 개발되고 있으며 그 중의 하나로 잉크젯 프린팅 기술이 연구되고 있다. 특히 Dod(Drop on Demand) 방식의 잉크젯은 가정용 프린터로 개발되어 널리 보급된 기술이지만, 이 기술을 PCB 제조기술에 전용하면 친환경 생산공정으로 부품 성장밀도를 증대 시킬 수 있다. 기존의 PCB 제조기술은 전극과 신호 패턴을 형성시키기 위하여 노광공정과 에칭공정을 반복적으로 사용하고 있는데, 노광공정에서 쓰이는 마스크와 유틸리티 설비 유지 비용의 문제가 대두되고 있다. 노즐로부터 분사된 잉크 액적들의 집합으로 기판위에 점/선/면의 인쇄이미지를 구현하게 된다. 그러므로 인쇄 해상도는 잉크액적 및 인쇄 방법, 기판과의 상호작용에 크게 의존하게 된다. 잉크 액적과 기판의 상호작용에 영향을 미치는 요소로는 잉크의 물리화학적 물성(밀도, 점도, 표면장력), 잉크 액적의 충돌 조건(액적 지름, 부피, 속도), 그리고 기판의 특성(친수/소수성, Porous/Nonporous, 표면조도 등)을 들 수 있겠다. 우선적으로 노즐을 통과해서 분사되는 액적의 크기에 따라 기판위에 형성되는 라인의 두께 및 폭이 결정된다. 떨어진 액적이 기판위에서 퍼지는 것을 UV 조사를 통한 가경화 과정을 통해서 최종적으로 라인의 투께 및 폭을 조절하려고 한다. 따라서 선폭 $75{\mu}m$의 일정한 미세 배선을 형성시키기 위해 액적 크기 조절과 탄착 resist 액적 표면의 UV 가경화 조건으로 구현하려고 한다. 또한 DPI(Dot Per Inch) 조절을 통한 인쇄로 탄착 resist의 두께 확보 후 에칭시 박리되는 현상을 억제 시키려 한다.

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대기환경 청정화 다공성 세라믹스

  • Park, Yeong-Jo;Song, In-Hyeok;Yun, Hui-Suk
    • 기계와재료
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    • v.22 no.4
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    • pp.22-35
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    • 2010
  • 저에너지 소모를 위한 대책으로 장치설비의 고효율화를 이루어 나가고 있으나, 고온 고압 등의 극한환경 하의 공정이 증가하면서 상기의 조건 하에서도 안정적으로 작동 가능한 다공질 세라믹스를 이용한 촉매기술 또는 포집 분리기술에 대한 필요성이 부각되고 있다. 본 고에서는 다공성 세라믹 소재가 특별히 유효하게 대응 가능한 대기오염과 관련하여 오염원 물질 및 오염의 실태를 살펴보고, 각종 다공성 세라믹스의 제조방법과 이에 따른 소재특성을 소개하고 시장의 현황과 전망을 정리하였다. 또한 다공성 세라믹 소재의 가장 대표적인 활용 형태인 하니컴 구조체의 제조방법 및 특성에 대하여 기술하고, 다공성 세라믹 소재의 실제 활용과 관련해서는 오염물질을 입자상물질과 가스상물질로 대별하여 대표적인 사용처와 소재를 수록하였으며, 차세대 신개념 필터로 연구 중인 반응소결 질화규소에 대해 언급하였다.

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Optimization for Ammonia Decomposition over Ruthenium Alumina Catalyst Coated on Metallic Monolith Using Response Surface Methodology (반응표면분석법을 이용한 루테늄 알루미나 메탈모노리스 코팅촉매의 암모니아 분해 최적화)

  • Choi, Jae Hyung;Lee, Sung-Chan;Lee, Junhyeok;Kim, Gyeong-Min;Lim, Dong-Ha
    • Clean Technology
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    • v.28 no.3
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    • pp.218-226
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    • 2022
  • As a result of the recent social transformation towards a hydrogen economy and carbon-neutrality, the demands for hydrogen energy have been increasing rapidly worldwide. As such, eco-friendly hydrogen production technologies that do not produce carbon dioxide (CO2) emissions are being focused on. Among them, ammonia (NH3) is an economical hydrogen carrier that can easily produce hydrogen (H2). In this study, Ru/Al2O3 catalyst coated onmetallic monolith for hydrogen production from ammonia was prepared by a dip-coating method using a catalyst slurry mixture composed of Ru/Al2O3 catalyst, inorganic binder (alumina sol) and organic binder (methyl cellulose). At the optimized 1:1:0.1 weight ratio of catalyst/inorganic binder/organic binder, the amount of catalyst coated on the metallic monolith after one cycle coating was about 61.6 g L-1. The uniform thickness (about 42 ㎛) and crystal structure of the catalyst coated on the metallic monolith surface were confirmed through scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. Also, a numerical optimization regression equation for NH3 conversion according to the independent variables of reaction temperature (400-600 ℃) and gas hourly space velocity (1,000-5,000 h-1) was calculated by response surface methodology (RSM). This model indicated a determination coefficient (R2) of 0.991 and had statistically significant predictors. This regression model could contribute to the commercial process design of hydrogen production by ammonia decomposition.