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Contact Surface Fatigue Life for RPG System (RPG 시스템의 접촉 피로수명)

  • Nam, Hyoung-Chul;Kwon, Soon-Man;Shin, Joong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1453-1459
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    • 2011
  • A roller pinion gear (RPG) system composed of either a pin or a roller and its conjugated cam gear can improve the gear endurance from that of a conventional gear system by reducing the sliding contact while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection condition obtained when the profile shift coefficient is introduced. Then, we investigated the Hertzian contact stresses and the load stress factors while the varying the shape design parameters to predict the gear surface fatigue life, which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

2,500 L/s 급 복합분자펌프의 특성평가 database 구축 및 표준화 기술 개발

  • Kim, Wan-Jung;Go, Mun-Gyu;Jeong, Wan-Seop;Im, Jong-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.167-167
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    • 2011
  • 한국표준과학연구원에서는 국제표준화기구에서 제정한 국제규격(ISO, PNEUROP, DIN, JIS, AVS 등)에 기반을 둔 터보분자펌프의 특성평가시스템을 자체적으로 설계/제작 하였고, 터보분자펌프 1,000 L/s 급의 Database를 구축하였다. 이것을 토대로 특성평가시스템의 신뢰성 확인과 Feedback을 통한 시제품 개발 및 평가지원을 위해 터보분자펌프 2,500L/s 급의 Database를 구축한다. 터보분자펌프의 배기성능을 나타내는 가장 중요한 항목인 배기속도는 분자류 영역에 따라 상이한 가스($N_2$, He)를 사용하여 Throughput method와 Orifice method 두 가지 방법을 병행하여 측정한다. 측정함에 있어서 측정게이지, 유량계 및 Orifice conductance의 불확도에 의하여 배기 속도에 많은 측정오차를 포함하고 있다. 측정 오차를 줄이기 위하여 1% 이상의 안정성과 4%의 오차만을 허용하는 자전 회전자게이지(SRG)와 $10^{-3}$ mbar-L/s 영역까지의 유량 주입범위를 가지는 불확도 ${\pm}$3%의 정적형 유량시스템(CVFM)을 사용하였다. Orifice method의 경우 고진공영역으로 진입할수록 커질 수밖에 없는 배기속도 측정 불확도를 최소화하기 위해 검증된 유량을 이용한 Conductance 값을 제시하여 두 방법에서 얻은 배기속도의 불연속적인 문제를 해결한다. 본 연구에서는 2,500 L/s 급 터보분자펌프는 무거운 기체 $N_2$와 가벼운 기체 He을 사용하여 압축비의 변화와 분자류 영역에 따른 배기속도 변화를 연구하고, 2,500 L/s 급 터보분자펌프의 측정능력을 검증한다. 차후에 배기속도뿐만 아니라 소비전력, 소음, 진동, 온도 등의 특성평가의 전반적인 사항을 평가하여 터보분자펌프 2,500 L/s 급의 database를 완비해간다. 터보분자펌프 특성평가시스템을 사용한 1,000 L/s 급과 2,500 L/s 급 특성 Data를 비교, 분석하여 신뢰성 파악 및 표준화 방안을 개발하고, 고진공펌프 개발 주체와의 feedback 지원 기능의 infra를 구축한다.

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Composting Characteristics of Food Waste - Poultry Manure Mixture Inoculated with Effective Microorganisms (유용미생물처리 음식물쓰레기와 계분 혼합물 퇴비화 특성)

  • Hong, Ji-Hyung;Park, Keum-Joo
    • Journal of Animal Environmental Science
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    • v.15 no.1
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    • pp.59-68
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    • 2009
  • This study investigated the evaluation of maturity, stability, nutrient and heavy metal from rotating drum composter of food waste amended with poultry manure composting inoculated with effective microorganisms(EM). Composting were performed for the first, drying reactor($15m^3$) 3 hours and the second, composting reactor($30m^3$) 24 hours, and parameters monitored this period included moisture content, NaCl, pH, electrical conductivity(EC), C/N ratio, organic matter(OM), nutrient content and heavy metal. Changes in compost temperature during composting were maintained constantly in the range of $60{\sim}80^{\circ}C$ using firewood boiler(450 MJ/h). We examined physicochemical parameters and heavy metals in order to assess their effectiveness as stability and maturity, nutrient and harmful indicators such as seed germination rate<60%, potassium 1>%, dm and NaCl>1%, dm at the end of the final compost. The finished compost obtained after decomposition phase at the end of the 2nd composter could not be utilized for land improvement or reclamation.

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Evaluation of the Railroad Track Life Cycle Based on the Metro Rail Wear Data Regression Analysis (지하철 마모 데이터 회귀분석을 통한 궤도 수명 평가)

  • Jeong, Min-Chul;Kim, Jung-Hoon;Lee, Jee-Ha;Kang, Yun-Suk;Kong, Jung-Sik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.4
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    • pp.86-93
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    • 2010
  • The wear of railway track affects loss of rough ride, noise or vibration of train and traveling safety. Moreover as the track is worn away, this promotes destruction of structural mechanism of rail track which can bring about increasing of rail track maintenance cost drastically. For this reason, it is very important and interested research subject to design railway track structure and to analyse train movement mechanism based on systematic analysis of the reasons causing rail wear possible in real field. In this research, for the efficient maintenance, Life Cycle Performance of rail track and maintenance characteristics are computed considering some track components such as track type, contracting type, sleeper type and roadbed type. Time - Wear probabilistic distribution relationship as well as multiple regression analysis based on time, curvature and wear data are computed to predict the service life remainder of railway track and to be adapted to safety assessment.

Development and Performance Evaluation of Under Cut Anchor Stone Curtain Wall Construction Method (언더컷 앵커 방식의 석재 커튼월 공법 개발 및 성능평가)

  • Chang, Kug-Kwan;Park, Nam-Wook
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.138-146
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    • 2014
  • Structural safety as well as variety and aesthetics of building facade are currently gathering more attention in building construction and stone curtain wall is widely used in exterior wall. However, two main problems are existed in curtain wall construction method. One is an uniformity of construction quality and the other is a repair work of stone panels. Also, the noise and vibration occurring in construction may be cause of civil complaint. Therefore, a new method is needed to overcome these problems. This paper presents a new stone curtain wall system using under cut anchor and secondary holes that was developed in this study. Additionally, structural performance evaluation was conducted to verify the constructability and structural safety for wind pressure and seismic load. Through the evaluation of this method, improved constructability and economic efficiency were verified.

Characteristics of the Bearing Capacity for New Auger-Drilled Piles (새로운 매입말뚝 공법의 지지력 특성)

  • 백규호
    • Geotechnical Engineering
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    • v.13 no.4
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    • pp.25-36
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    • 1997
  • To increase the bearing capacity of existing auger-drilled piles and decrease the noise and vibration during the installation of the piles, Spirally-reamed and Under-reamed auger trilled piling methods were developed. Field tests were performed to verify the inurement degree of bearing capacity and the constructional possibility of the new augerdrilled piling methods. The test results showed that the bearing capacity of the new augertrilled piles was fairly improved by the grooves of piles, and the skin friction was affected by the groove height and spacing between grooves. It was found that the skin friction takes the great part of total bearing capacity in auger drilled Biles, i.e. 74~80% in case of the existing methods and 81~86% in case of these methods. Moreover, the settlement of spirally-reamed and under reamed piles was smaller than that of the existing augerdrilled pile for the same loading state.

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A Study on Reducing Cogging Torque by Core Shapes in Permanent Magnet Motors (영구자석 전동기의 코어 형상에 따른 코깅 토크 저감에 관한 연구)

  • Park, Il-Hwan;Kim, Dong-Sok;Park, Gwan-Soo
    • Journal of the Korean Magnetics Society
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    • v.20 no.2
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    • pp.61-67
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    • 2010
  • As a high energy permanent magnet is commonly applied to motors so that small motors have high power capacities, it is also necessary to reduce a cogging torque which causes a noise and vibration in permanent magnet motors. The patterns of cogging torque in permanent magnet motors depend on the magnetic field distributions, so it is possible to reduce a cogging torque by designing a core shapes optimally. But it is known that an optimum design algorithm for reduction of cogging torques is too complicated and the process to get an optimized core shape is time consuming task. In this paper, new simplified core shapes are suggested to reduce a design parameters so that the core shapes to reduce a cogging torques could be obtained with simple computations. The result shows that the cogging torques of permanent magnet motors with this simplified core shapes could be reduced effectively without any loss of average torques.

Development of Noise Analysis Program by using Power Flow Analysis in Medium-to-high Frequency Ranges (파워흐름해석법을 이용한 중고주파수 대역 소음해석 프로그램 개발)

  • Kwon, Hyun-Wung;Song, Jee-Hun;Hong, Suk-Yoon
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.5
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    • pp.384-390
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    • 2012
  • Power Flow Analysis (PFA) is introduced for solving the noise and vibration analysis of structures in medium-to-high frequency ranges. The vibration analysis software, $PFADS_{C{+}{+}}$ R4 based on Power Flow Finite Element Method (PFFEM) and the noise prediction software, $NASPFA_{C{+}{+}}$ R1 based on Power Flow Boundary Element Method (PFBEM) are developed. In this paper, the coupling equation which represents relation between structural energy and acoustic energy is developed for vibro-acoustic coupling analysis. And vibro-acoustic coupling analysis software based on PFA and coupling equation is developed. Developed software is composed of translator, cavity-finder, solver and post-processor over all. Translator can translate FE model into PFADS FE model and cavity-finder can automatically make NASPFA BE model from PFADS FE model for noise analysis. The solver module calculates the structural energy density, intensity of structures, the fictitious source on the boundary and the acoustic energy density at the field in acoustic cavities. Some applications of vibro-acoustic coupling analysis software to various structures and cruise ship are shown with reliable results.

Effective Arrangement of Non-explosive Demolition Agents and Empty Holes for Improving Fragmentation of Square Concrete Structures (정사각형 콘크리트 구조물의 파쇄도 향상을 위한 비폭성 파쇄제와 천공 홀의 효과적인 배치)

  • Cho, Hwangki;Nam, Yunmin;Kim, Kyeongjin;Lee, Jaeha;Sohn, Dongwoo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.2
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    • pp.145-151
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    • 2017
  • As an alternative to conventional explosive methods for demolition of concrete structures and rocks, the use of non-explosive demolition agents can be considered to reduce noise, vibration, and dust emissions during the demolition process. In this study, we conduct finite element analysis for crack initiation and propagation caused by the expansion of non-explosive demolition agents in square concrete structures. The predicted crack patterns are compared with the experimental results in the literature. The minimum values of the required expansion pressure of non-explosive demolition agents are also estimated, which depend upon the arrangement of non-explosive demolition agents and empty holes. Furthermore, we investigate the effect of empty holes on the fragmentation of concrete structures, and discuss the effective arrangement of non-explosive demolition agents and empty holes for fragmentation improvement.

Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway (구름접촉피로시험을 통한 고속철도 레일연마량 분석)

  • Sung, Deok-Yong;Chang, Ki-Sung;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.141-146
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    • 2012
  • The rail surface defects which are generated on repeated rolling contact fatigue are getting increased according to high speed, high density, and minimum weight. In addition, Increasing noise and vibration are affected by these also impact load generated as well. Because of this phenomenon, more serious and critical damages were occurred. In fact, in order to control them, the rail grinding amount in Korea. This study evaluated how depth of hardening on rail surface is formed and suggested optimal rail grinding amount by RCF(rolling contact fatigue) test with generated contact pressure between KTX wheel and UIC60 rail by applying FEM analysis. Therefore, the amount was generated approximately 0.2mm/20MGT to maintain integrity of rail surface by getting rid of depth of hardening on rail according to rail accumulated passing tonnage.