• Title/Summary/Keyword: 진공성형

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Mechanical Alloying and the Consolidation Behavior of Nanocrystalline $Ll_2$ A$1_3$Hf Intermetallic Compounds (Cu 첨가에 따른 nanocrystalline ${Ll_2}{Al_3}Hf$ 금속간 화합물의 기계적 합금화 거동 및 진공열간 압축성형거동)

  • Kim, Jae-Il;O, Yeong-Min;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.11 no.8
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    • pp.629-635
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    • 2001
  • To improve the ductility of $A1_3Hf$ intermetallics, which are the potential high temperature structural materials, the mechanical alloying behavior. the effect of Cu addition on the $Ll_2$ phase formation and the behavior of vacuum hot-pressed consolidation were investigated. During the mechanical alloying by SPEX mill, the $Ll_2 A1_3Hf$ intermetallics with the grain size of 7~8nm was formed after 6 hours of milling in Al-25at.%Hf system. The $Ll_2$ Phase of Al_3Hf$ intermetallics with the addition of 12.5at.%Cu, similar to that of the binary Al-25at.% Hf, was formed, but the milling time necessary for the formationof the $Ll_2$ phase was delayed form 6 hours to 10 hours. The lattice parameter of ternary $Ll_2(Al+Cu)_3Hf$ intermetallics decreased with the increase of Cu content. The onset temperature of $Ll_2$ to $D0_{23}$ phase in $Al_3Hf$ intermetallics was around 38$0^{\circ}C$, the temperature upon completion varied from 48$0^{\circ}C$ to 5$50^{\circ}C$ as the annealing time. The onset temperature of $Ll_2$ to $D0_{23}$ phase transformation in $(Al+ Cu)_3Hf$ intermetallics increased with the amount of Cu and the highest onset temperature of $700^{\circ}C$ was achieved by the Cu addition of 10at.%. The relative density increased from 89% to 90% with the Cu addition of 10at.% in $Al_3Hf$ intermetallics hot-pressed in vacuum under 750MPa at 40$0^{\circ}C$ for 3 hours. The relative density of 92.5% was achieved without the phase transformation and the grain growth as the consolidation temperature increased from 40$0^{\circ}C$ to 50$0^{\circ}C$ in $(Al+Cu)_3Hf$ intermetallics hot-pressed in vacuum under 750MPa for 3 hours.

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고상합성으로 제조된 Mg2Si0.5Ge0.5Sby의 열전특성

  • Yu, Sin-Uk;Jeon, Bong-Jun;Lee, U-Man;Kim, Il-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.450.2-450.2
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    • 2014
  • 열전재료는 열-전기가 상호 가역적으로 변하는 재료로서, 최근 에너지 변환소재 분야에서 각광받고 있다. 열전재료의 특성 효율은 무차원 열전 성능지수(dimensionless figure of merit, $ZT={\alpha}2{\sigma}T/{\kappa}$)로 나타낼 수 있다. 여기서 ${\alpha}$는 제벡계수(Seebeck coefficient), ${\sigma}$는 전기전도도(electrical conductivity), ${\kappa}$는 열전도도(thermal conductivity), T는 Kelvin 온도를 나타낸다. 500 K에서 800 K까지의 중온 영역에서 우수한 열전특성을 보이는 $Mg_2X$ (X=Si, Ge, Sn)와 이들의 고용체는 성분원소가 독성이 없고, 매장량이 많아 친환경 열전 재료로 각광받고 있다. $Mg_2X$ 고용체 중 $Mg_2Si_{1-x}Ge_x$는 기존 $Mn_2Si$, $Mg_2Ge$, $Mg_2Sn$계 보다 더 우수한 열전 성능지수를 보인다. 다양한 제조 방법들이 시도되고 있으나, 조성설계 및 구조, 성능 조절의 어려움이 있고, Mg의 산화와 휘발 및 Mg, Si, Ge의 융점 차이가 크고 중력 편석과 반응하지 않은 원소들로 인해 제조가 상당히 어렵다. Sb가 도핑된 $Mg_2Si_{0.5}Ge_{0.5}Sb_y$ (y=0, 0.005, 0.01, 0.02, 0.03) 고용체를 고상반응으로 합성하고 진공열간 압축성형을 통해 성공적으로 제조하였다. 고용 상을 확인하기 위하여 X선 회절분석을 실시하였고, 고용체 형성과 도핑에 따른 전기적 특성변화를 평가하기 위해 Hall 효과를 측정하여 전자 이동특성을 분석하였고, 323~823 K까지 전기전도도, 제벡계수, 열전도도의 측정을 통해 열전 성능지수를 평가하였다.

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Flexural Characteristics of Composite Deck Model Fabricated with VARTM (진공성형제작 복합소재 바닥판 모델의 휨특성분석)

  • 이성우;주성애
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.130-133
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    • 2001
  • Recent days composite bridge deck is gaining attraction due to many advantages such as light weight, high strength, corrosion resistance, and high durability. In this study, composite sandwich deck models of hat, box, and triangular section type were fabricated by VARTM process. For those models, three point flexural test was carried out both in strong and weak axis. The experimental results are compared with each other to determine efficient section type. Also finite element analysis was performed to verify analysis model. It is demonstrated that the results of numerical analysis agree well with experimental results.

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Microstructure Evolution in the Layered (WC-Co)/Fe Powder Compacts with a Composition Gradient during Vacuum Sintering (농도기울기를 갖는 초경합금/철 혼합분말 성형체의 진공소결시의 미세조직 변화)

  • 양성철
    • Journal of Powder Materials
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    • v.3 no.4
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    • pp.266-270
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    • 1996
  • The microstructure evolution during sintering of a compact being composed of three layers of (WC-15%Co)/Fe powder mixture with different Fe contents has been observed. The Fe contents in the respective (WC-15%Co)/Fe layers were varied by 20%. 50%, and 90% in sequence by volume from a top layer to a bot- tom layer. The sintering temperatures and times were varied from 110$0^{\circ}C$ to 125$0^{\circ}C$ and from 1 h to 4 h, The compact layer was not densified below 120$0^{\circ}C$ in 4 h. Appropriate sintering temperature and time conditions for making a multi-layered hard metal compact were determined as 125$0^{\circ}C$ and 3 h, respectively.

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A Study on the Surface Grinding Temperature Characteristics of the Carbon Fiber Epoxy Composite Materials (탄소섬유 에폭시 복합재료의 평면 연삭온도 특성에 관한 연구)

  • 한흥삼
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.441-446
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently required cutting or grinding due to the dimensional inaccuracy for precision machine elements. During the composite machining operations such as cutting and grinding, the temperature at the grinding area may increase beyond the allowed limit due to the low thermal conductivity of composites, which might degrade the matrix of composite. Therefore, in this work, the temperature at the grinding point during surface grinding of carbon fiber epoxy composite was measured. The grinding temperature and surface roughness were also measured to investigate the surface grinding characteristics of the composited. The experiments were performed both under dry and wet grinding conditions with respect to cutting speed, feed speed, depth of cut and stacking angle. From the experimental investigation, the optimal conditions for the composite plain grinding were suggested.

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Rapid Tooling of Porous Ceramic Mold Using Slip Casting (슬립 캐스팅을 이용한 통기성 세라믹형의 쾌속 제작)

  • Chung, Sung-Il;Jeong, Du-Su;Im, Yong-Gwan;Jeong, Hae-Do;Cho, Kyu-Kap
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.98-103
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    • 1999
  • The application field of porous mold is more and more expended. A mixture of alumina and cast iron is used for making porous mold using slip and vacuum casting method in this study. Slip casting is a process that slurry is poured into silicon rubber mold, dried in vacuum oven, debinded and sintered in furnace, In this procedure, slurry is composed of powder, binder, dispersion agent, and water. Vacuum casting is a technique for removing air bubbles existed in the slurry under vacuum condition. Since ceramics has a tendency of over-shrinkage after sintering, cast iron is used to compensate dimensional change. The results shows that sintering temperature has a great effect on characteristics of alumina-cast iron composite sintered parts. Finally ceramic-metal composite sintered mold can be used for aluminum alloy casting of shoe mold using this process.

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Fabrication of Microchanneled Reformer for Portable Fuel Cell (이동형 연료전지용 마이크로 채널 개질기 제작)

  • Yu, S.P.;Lim, S.D.;Lee, W.K.;Kim, C.S.
    • Transactions of the Korean hydrogen and new energy society
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    • v.16 no.4
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    • pp.350-355
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    • 2005
  • 소형 PEMFC(Proton Exchange Membrane Fuel Cell)는 전기를 만들기 위해서 고순도의 수소를 필요로 한다. 각각의 마이크로 성형된 금속박판(스테인레스 스틸, 알루미늄)을 진공 브레이징법으로 접합하여 수소공급용 소형 개질기를 제작하였다. 마이크로 채널의 내부는 졸-겔법(스테인레스 스틸)과 양극산화법(알루미늄)으로 촉매를 지지하기 위한 다공성 $Al_2O_3$ 층을 형성시켰다. 스테인레스 스틸 박판은 에칭과 브레이징에 유리하였으나, 표면산화층 코팅을 균일하게 하여 안정적인 촉매반응을 유도하기 위한 균일한 표면 산화층 형성이 힘들었다. 반면 알루미늄 박판은 표면 산화층 형성이 상대적으로 용이했으며, 촉매를 상하지 않는 낮은 온도에서의 적층이 가능했다.

Composite Skin and Corner Plate for Protection of Concrete Structure (콘크리트 구조물 보호용 복합소재 피복판 및 모서리 보호공)

  • 이성우;이선구;조남훈;신경재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.199-202
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    • 2000
  • Compared with existing construction materials, ACM(Advanced Composites Material) possesses many advantage such as light-weight, high-strength, corrosion resistant properties, etc. In this study, utilizing those advantages of ACM, composite skin and comer plate for protection of concrete port structure are developed. Detailed procedure fur analysis, design and fabrication along with site installation for demonstration project are described. It is also demonstrated that pultrusion process for comer plate and VARTM process for composite skin are promising fabrication methods fer future civil infrastructure application.

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Thermoelectric Properties of n-type $\textrm{Bi}_{2}\textrm{Te}_{2.4}\textrm{Se}_{0.6}$ Prepared by Novel Sintering Process (새로운 소결 방법으로 제조된 n형 $\textrm{Bi}_{2}\textrm{Te}_{2.4}\textrm{Se}_{0.6}$열전재료의 특성)

  • Son, Seok-Ho;Jang, Gyeo-Uk;Lee, Dong-Hui
    • Korean Journal of Materials Research
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    • v.7 no.5
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    • pp.374-380
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    • 1997
  • 열전재료 분말을 AI관에 진공봉입하고 형틀가입한 후 소결하는 새로운 방법으로 n형 B $i_{2}$T $e_{2.4}$S $e_{0.6}$를 제조하여 소결조건에 따른 소결성과 열전특성을 조사.분석하였다. AI은 소결시 열전재료와 반응하지 않아 보호 용기로 적합하였으며, 평균입도 195$\mu\textrm{m}$의 분말을 사용하여 성형압 280 MPa, 온도 400에서 50$0^{\circ}C$에서 소결할 경우 성능지수는 1.9x $10^{-3}$K였다.다.

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An Experimental Study on the Mechanical and Durability Properties of Ductile Cement Panel Used Vacuum Extrusion Molding (진공압출성형 고인성 시멘트 패널의 역학 및 내구특성에 관한 실험적 연구)

  • Rho, Hyoung-Nam;Lee, Jong-Suk;Han, Byung-Chan;Kwon, Young-Jin;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.473-476
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    • 2008
  • Due to the pursuit of high function and international price increase in the field of construction, the application of the secondary product using cement is on the increase gradually in the construction industry in the pursuit of economic cost reduction by the shortening of the construction time like Expediting and the dry construction method at the same time. However, it is in very urgent situation of measures to improve the structural performance or durable performance because it is limited for use in terms of panel in interior exterior building or functional repair reinforce as yet. Accordingly, this study is to investigate applicability of permanent Formwork like mould with the structural performance or excellent durable performance in the field of construction, and to derive optimum mixture in the performance and quality of manufacture. As a result of analysis comparison with the dynamic and durable properties of vacuum extrusion molding high toughness cement panel according to the mixture of four conditions, this study has found that the test body of mixing ECC-DP3 using small filler and large granulated blast furnace slag and powder flame retardant had excellent relative hardness and bending stress strain. The durable performance has shown excellent tendency by the decrease of porosity and enhancement of water-tightness.

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