• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.155-160
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• 2001

In the use of glass fiber reinforced plastics(GFRP) it is often necessary to cut the components, but the cutting of GFRP is often made difficult by the delamination of the compositions and short tool life. Experimental investigation was conducted to evaluate the chip formation of the glass fiber reinforced plastics during orthogonal cutting. The chip formation process, cutting force, and thrust force were studied. The chip formation processes were studied through the use of quick-stop device. Chip-tool contact areas were obtained with the use of the quick-stop device, and observed using optical microscopy after polishing. Cutting force and thrust force were measured through the use of the tool dynamometer.

• 한국산학기술학회논문지
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• 제14권9호
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• pp.4149-4155
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• 2013

더 빠른 절삭속도와 이송속도를 위한 고속가공은 표면품위와 재료제거율의 증가를 초래한다. 이 논문은 고속가공을 위한 정면밀링커터를 사용한 가공에서 획득된 진동특성에 관한 절삭조건의 영향을 연구하였다. 이 논문에서, 직교배열 테이블에 기초한 다구찌 실험계획법은 고속 정면밀링커터를 사용한 진동특성을 연구하기 위해 적용되었다. 실험조건은 직교배열 $L_{27}(3^{13})$ 을 사용하였다. 실험의 계획과 분석은 S/N비(신호 대 잡음비)와 분산분석을 이용하여 진동에 관한 절삭조건의 영향을 연구하기 위해 수행되었다. 절삭 파라미터 즉 이송속도, 챔퍼길이, 절삭속도 그리고 절삭깊이는 진동 특성치를 고려하여 최적화 되었다.

• 대한기계학회논문집
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• 제18권2호
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• pp.292-301
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• 1994

The resultant cutting force during machining with a worn tool is viewed as a decomposition of the cutting force into a cutting force component related to chip removal from the workpiece and into a component dependent on the contact force between the tool flank's wear land and the workpiece. The shear line method, in which the cutting force is considered proportional to the length of the shear line, is used to calculate the cutting force component for the removal of the chip, while the elastic effect of the workmaterial on the tool is taken into consideration to analyze the effect of tool flank wear. The predicted resultant cutting force, expressed as the sum of both components, is compared to experimental data obtained during wave-on-wave cutting.

• 한국정밀공학회지
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• 제33권6호
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• pp.439-445
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• 2016

Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.1012-1015
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• 2001

The purpose of this paper is to evaluate the specific cutting energy characteristics during turning SM45C steel. Using the orthogonal array method the specific cutting energy has been predicted. And the significance of the equation is checked by ANOVA test. Predicted values of specific cutting energy are well concide with the measured ones. When the feed rate becaomes larger than 0.5mm/rev, predicted specific cutting energy increases.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 춘계학술대회 논문집
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• pp.111-116
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• 2003

In this paper, object of experiment is to study on the effect of cutting parameters to obtain optimal surface toughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for fan Owning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise ratio, and the analysis of variance are employed to evaluate effect of cutting parameters fir face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide inserts about workpieces of SM45C.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2011년도 춘계학술대회 논문집
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• pp.37-38
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• 2011

• 한국소음진동공학회논문집
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• 제22권9호
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• pp.903-909
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• 2012

In elliptical vibration cutting(EVC) where the cutting tool traces a micro-scale 2-dimensional elliptical trajectory, the kinematical and vibrational characteristics of the EVC device greatly affect cutting performance. In this study, kinematical and vibrational characteristics of an EVC device constructed with two orthogonally-arranged stacked piezoelectric actuators were investigated both analytically and experimentally. The step voltage was applied to the orthogonal EVC device and the associated displacements of the cutting tool were measured to assess kinematical characteristics of the orthogonal EVC device. To investigate the vibrational characteristic of the orthogonal EVC, sinusoidal voltage was applied to the EVC device and the resulting displacements were measured. It was found from experiments that coupling of displacements in the thrust and cutting directions and the tilt of the major axis of the elliptical trajectory exists. In addition, as the excitation frequency is in vicinity of resonant frequencies the distortion in the shape of the elliptical trajectory becomes greater and change in the rotation direction occurs. To correct the shape distortion of the elliptical trajectory, the shape correcting procedure developed for the parallel EVC device was applied for the orthogonal EVC device and it was shown that the shape correcting method successfully corrects distortion.

• 대한기계학회논문집A
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• 제39권1호
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• pp.95-103
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• 2015

평엔드밀 가공된 측벽 형상에 공구 형상이 미치는 영향에 대하여 알아보고자 한다. 이를 위하여, 공구 형상을 비틀림각, 절삭날 수, 직경으로 구분하여 특징지었으며, 가공면의 기하학적 특성은 서로 직교하는 이송방향 형상과 축방향 형상으로 나누어 고려하였다. 각 방향의 형상 특성은 공구와 공작물 및 절삭날과 공작물의 간섭 영역으로부터 계산한 순간 절삭면적을 바탕으로 추정하였으며, 추정의 타당성을 가공면 형상 및 배분력 측정을 통하여 검증하였다. 연구 결과, 이송방향 형상의 결함은 공구 퇴출 및 공구 경로의 곡률반경이 변하는 구간에서 나타나며, 이외의 구간에서는 축방향 형상의 결함이 주를 이루는 것이 확인되었다. 측벽의 가공정밀도를 향상시키기 위해서는, 상대적으로 직경이 작고, 비틀림각이 큰 절삭날을 많이 갖는 엔드밀을 사용하여 상향절삭 하는 것이 바람직할 것으로 추천된다.

• 한국기계가공학회지
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• 제11권4호
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• pp.31-38
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• 2012

In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.