Browse > Article
http://dx.doi.org/10.7736/KSPE.2016.33.6.439

Evaluation of Machining Characteristics of the Carbon Fiber Reinforced Plastic (CFRP) Composite by the Orthogonal Cutting  

Kim, Yeong Bin (Department of Mechanical Engineering, Ulsan National Institute of Science and Technology)
Kim, Min Ji (Department of Mechanical Engineering, Ulsan National Institute of Science and Technology)
Park, Hyung Wook (Department of Mechanical Engineering, Ulsan National Institute of Science and Technology)
Publication Information
Abstract
Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.
Keywords
Carbon fiber reinforced plastics(CFRP); Orthogonal machining; Delamination;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Mallick, P. K., "Fiber-Reinforced Composites," CRC Press, 3rd Ed., pp. 3-4, 2007.
2 Schwartz, M. M., "Composite Materials Handbook," McGraw-Hill, Chap. 7, 1984,
3 Lee, D. G., Shin, H.-C., and Suh, N. P., "Manufacturing of a Graphite Epoxy Composite Spindle for a Machine Tool," CIRP Annals-Manufacturing Technology, Vol. 34, No. 1, pp. 365-369, 1985.   DOI
4 Nor Khairusshima, M. K., Che Hassan, C. H., Jaharah, A. G., and Nurul Amin, A., "Tool Wear and Surface Roughness on Milling Carbon Fiber-Reinforced Plastic Using Chilled Air," Journal of Asian Scientific Research, Vol. 2, No. 11, pp. 593-598, 2012.
5 Grilo, T., Paulo, R., Silva, C., and Davim, J., "Experimental Delamination Analyses of CFRPs Using Different Drill Geometries," Composites Part B: Engineering, Vol. 45, No. 1, pp. 1344-1350, 2013.   DOI
6 KoPlev, A., Lystrup, A., and Vorm, T., "The Cutting Process, Chips, and Cutting Forces in Machining CFRP," Composites, Vol. 14, No. 4, pp. 371-376, 1983.   DOI
7 Everstine, G. and Rogers, T., "A Theory of Machining Fiber-Reinforced Materials," Journal of Composite Materials, Vol. 5, No. 1, pp. 94-106, 1971.   DOI
8 Bhatnagar, N., Ramakrishnan, N., Naik, N., and Komanduri, R., "On the Machining of Fiber Reinforced Plastic (FRP) Composite Laminates," International Journal of Machine Tools and Manufacture, Vol. 35, No. 5, pp. 701-716, 1995.   DOI