• 제목/요약/키워드: 지로터 펌프

검색결과 11건 처리시간 0.024초

가상 설계 환경을 활용한 지로터 펌프의 배제용적 증량 설계 사례 (Design for Increasing Displacement Volume of Gerotor Pumps using Virtual Design Environment)

  • 노대경;이동원;전정배;장주섭
    • 드라이브 ㆍ 컨트롤
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    • 제21권2호
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    • pp.15-22
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    • 2024
  • The objective of this study was to examine whether a gerotor pump used in a transmission could be converted into an electric vehicle thermal management system pump using a virtual design environment. To achieve this objective, we first built an environment that could analyze the performance of a gerotor pump in heat transfer fluid. Flow rate, pressure, and volumetric efficiency were then analyzed when using heat transfer fluid in a gerotor pump. Finally, how large the displacement volume of the pump should be designed when using a heat transfer fluid other than oil was determined. Based on results of this study, it is expected that gerotor pumps will be applied to new business fields such as electric vehicle cooling systems.

회전이동 및 병진이동 알고리즘을 이용한 조합된 치형형상(3-타원 및 타원-인벌루트-타원)을 갖는 지로터의 최적설계 (Optimal Design of Gerotor with Combined Profiles (Three-Ellipse and Ellipse-Involute-Ellipse) Using Rotation and Translation Algorithm)

  • 배준호;이호률;김철
    • 대한기계학회논문집A
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    • 제39권2호
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    • pp.169-177
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    • 2015
  • 내접형 기어펌프에 사용되는 지로터의 경우, 소결 공정기술의 발달로 복잡한 형상의 가공이 용이하며 내구성과 소형화의 장점이 있으나, 자동차의 연비효율 개선을 위한 유량증대 및 소음저감을 위한 연구가 요구되고 있다. 본 논문에서는 기존의 병진이동에 의한 지로터 치형의 형상조합 알고리즘이 가지는 형상 불연속성을 개선하기 위하여 회전이동 및 병진이동을 이용한 형상조합 알고리즘을 개발하였으며, 이를 토대로 개발된 설계 프로그램을 이용하여 3-타원이 조합된 경우와 타원 1-인벌루트-타원 2 이조합된 경우에 대해 치형형상을 도출하고, 형상에 따른 로터의 주요성능(유량, 유량맥동, 미끄럼률 및 압력각)을 계산하였다. 해석결과를 토대로 조합된 치형형상에 대한 최적설계를 수행하였으며, 기존 치형과의 성능 비교를 통하여 설계의 타당성을 검증하였다.

지로터(2개의 타원 조합) 형상 및 포트 설계를 통한 오일펌프 성능인자 향상 (Performance Improvement of Oil Pump by Design of Gerotor (Combined Profile - Two Ellipses) and Port)

  • 곽효서;이승환;김철
    • 한국정밀공학회지
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    • 제33권3호
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    • pp.207-216
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    • 2016
  • A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.

타원.인벌루트 조합 형상을 갖는 지로터 펌프의 통합적 설계 자동화 시스템 개발 (Development of an Automated Integrated Design System for Gerotor Pumps with Multiple Profiles(Ellipse and Involute))

  • 문현기;정성윤;배준호;장영준;김철
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.67-77
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    • 2010
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with elliptical and involute shapes, while the inner rotor profile is determined as conjugate to the other. And the integrated design system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance plus CFD-ACE+. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. CFD simulation results show trends similar to those carried out in experiments, and a quantitative comparison is presented. Results obtained from the automotive integrated design system enable the designer and manufacturer of oil pump to be more efficient in this field.

Matlab GUI를 활용한 Gerotor 치형 설계 도구 개발 (Design Tool Developments of the Gerotor tooth using Matlab GUI)

  • 장주섭
    • 유공압시스템학회:학술대회논문집
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    • 유공압시스템학회 2010년도 춘계학술대회
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    • pp.25-32
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    • 2010
  • A geortor type pump is widely used in lubrication and actuator systems. Especially the pump is an essential machine element of an automotive engine to feed lubrication oil and power source of automatic transmission. A gerotor is a planar mechanism consist of a pair of rotor and circular tooth of stator assembly which forms a closed space. However, related industries do not have necessary technology to design and optimize the pump and paid royalties of gerotor profile on an advanced company. Also, gerotor profiles with setting design parameter have not been sufficiently analyzed from a theoretical view. Therefore, it is very difficult for designer to decide the specifications of the gerotor profiles, and calculation and fluctuation of flow rate is not yet confirmed. In this study, theoretical analyses and optimal design of the gerotor profiles have been performed numerical method by mathematical base. An automated design system of the tooth profile has been developed through MATLAB GUI Program considering various design parameters.

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지로터 오일 펌프용 통합적 설계 자동화 시스템 개발 (Development of an Integrated System for Automated Design of Gerotor Oil Pump)

  • 김재훈;김철
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.88-96
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of the internal lobe pump which is a particular type of positive displacement pump. The main components of the pump are rotors; usually the outer rotor profile is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate as the outer rotor profile. For this reason the topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to avoid cusp and loop between rotors. And the integrated system which is composed of three main modules has been developed through AutoLISP & Visual Basic and CAD considering various design parameters. It generates automatically an designed model for a general type of a gerotor pump and allows us to calculate two performances indexes commonly used for the study of positive displacement pumps: the flow rate and flow rate irregularity. Results obtained using the system enable the designer and manufacturer of oil pump to be more efficient in this field.

지로터 오일 펌프의 성능 향상을 위한 치형의 최적 설계 (Optimal Design of Tooth Profile for High-Efficiency Gerotor Oil Pump)

  • 김재훈;박준홍;정성윤;손진혁;김철
    • 한국정밀공학회지
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    • 제22권5호
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    • pp.28-36
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    • 2005
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications, which are highly accepted by designers. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. However, related industries do not have necessary technology to design and optimize the pump and paid royalties of rotor profile on an advanced country. Also, gerotor pumps with unsettled design parameters have not been sufficiently analyzed from a theoretical view of design. Therefore, it is still very difficult for the pump designer and manufacturer to decide the specifications for the required gerotor pump by users. In this study, the design optimization has been carried out to determine the design parameters that maximize the specific flow rate and minimize the flow rate irregularity. Theoretical analyses and optimal design of the gerotor oil pump have been performed by mathematical base, numerical method and knowledge of kinematics. An automated design system of the tooth profile has been developed through Auto LISP language and CAD method considering various design parameters. Finally, an optimally designed model for a general type of a gerotor pump has been generated and experimentally verified for the pump performances.

지로터 펌프/모터의 치형 설계 프로그램 개발에 관한 연구 (A Study on Tooth Design Program Development of Gerotor Pump/Motor)

  • 장주섭;이종원;한동철;조명래
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.100-106
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    • 1996
  • Gerotor pumps and motors are widely used in lubrication and hydraulic actuator systems. Compared with internal gear pumps and motors, they have many advantages. However, the gerotor profiles have not been suff'lciently analyzed theoretically. Therefore, it is very difficult for designer to decide the specifications of the gemtor profiles, and calculation of flow rate and minimum distance of clearance in the contact point of inner and outer rotor is not yet confirmed. In this paper, when we design inner and outer rotor concurently, we have analyzed the gerotor profiles and displayed the calculated results such as flow rate, minimum distance between inner and outer rotor and gerotor profiles.