• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2003년도 춘계학술대회 논문집
• /
• pp.516-522
• /
• 2003

Monitoring chattering is also important for realizing an unmanned machining system While many researches were done on this area, it is still a difficult job to detect very small amplitude amount of chattering. A monitoring system using a capacitive spindle displacement sensor was developed to monitor cutting vibration in turning in this research. The variance of the measured spindle displacement signals using the developed sensor was calculated and utilized to quantity the small vibration in machining. The results were compared with variance obtained using a tool dynamometer. The result showed that the developed system could be utilized in monitoring the subtle changes of cutting vibrations with high sensitivity confidence.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
• /
• pp.697-703
• /
• 2000

In design step of an active vibration control system, the stability analysis is required for obtaining a stable control region so that the system is protected from it violent natural vibration. This paper describes the procedure of stability simulation for the active magnetic bearing-main spindle of a machine tool. The characteristic equation of the overall system is derived by assembling the dynamic equation of a flexible shaft and the transfer functions of feedback components. And the stable region is obtained by calculating the eigenvalues of the characteristic equation. The simulated control stable region is good agreement by comparing the experiment. Therefore the stable control gain is selected in this paper.

• 한국공작기계학회논문집
• /
• 제18권2호
• /
• pp.214-220
• /
• 2009

The spindle is the main component in machine tools. The static and dynamic stiffness of the spindle directly affect the machining productivity and surface integrity of the workpiece. The static and dynamic stiffness of the spindle depend on the shaft size, bearing arrangement, bearing span length, and so on. Therefore, the selection of shaft size and bearing span length are important to improve the spindle stiffness. This paper presents the determination of shaft size and bearing span length in spindle design step. In order to select the optimal bearing and built-in motor locations with constraint conditions, the extreme vertices design was applied. The results show that extreme vertices design is usable for spindle design with design constraints.

• 동력기계공학회지
• /
• 제6권2호
• /
• pp.60-67
• /
• 2002

연삭가공은 나노스케일(Nano-scale)의 미소한 입자 절삭날을 이용한 가공으로, 공작물의 표면을 경면(Mirror surface)으로 가공할 수 있어 제품의 최종 마무리공정으로 사용되어 왔다. 그러나 연삭공정에 있어서는 공구(연삭숫돌)의 수명이 다하거나 가공계(Machining system)가 불안정해지면 채터진동과 연삭버닝 등의 현상이 발생하여 가공물의 표면품위를 저하시키는 요인으로 작용하고 있다. 따라서 본 연구는 원통플른지 연삭공정을 대상으로 공작물에서 발생하는 음향방출 신호와 연삭기 주축 모터의 동력 신호를 연삭가공 중에 검출하고, 이를 신경회로망에 적용하여 연삭가공 상태를 진단하는 시스템을 구축하고, 그 성능을 평가하였다.

• 한국공작기계학회논문집
• /
• 제13권2호
• /
• pp.40-46
• /
• 2004

Magnetic bearing has been adopted to support a rotor by electromagnetic force without mechanical contact and lubrication process. The recent growth of magnetic bearing applications in many industrial fields requires more accurate design of bearing-rotor system. Due to external forces and uncertainties of magnetic bearing system the actual performance and stability my be worse than it is designed. This paper describes the governing equations of rotor magnetic bearing systems and/or the designing of robust controller via standard $H_{\infty}$ control problem. The system stability and response characteristics are studied by simulations and verified with experimental results.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2002년도 추계학술대회 논문집
• /
• pp.16-21
• /
• 2002

The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation fer the HMC is not sufficiently performed and the efficient cutting conditions aren't selected, a great loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented from the analysis of acceleration in idling. The Machinability fur the TiAlN coated flat end mill and STD11( $H_{R}$C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions and slenderness ratio and a low response of tool dynamometer in high speed is proved. The resonance spindle speed is identified through the tool wear and natural frequency test.t.

• 한국산업융합학회 논문집
• /
• 제25권6_2호
• /
• pp.1091-1095
• /
• 2022

Dynamic stability of the main spindle system shall be ensured when operating the planer miller for remanufacturing the planer miller. This paper explains the analysis process that determines the stability of the planer miller spindle system in the design stage using ANSYS, an analysis program. First, the dynamic stability of the main spindle system is verified through risk speed analysis in the rated RPM range of the planer miller through ANSYS Modal Analysis, and second, the stability and durability of the main spindle system are verified through ANSYS nCode Analysis.

• 한국기계가공학회지
• /
• 제19권9호
• /
• pp.107-115
• /
• 2020

The rotation accuracy of the main spindle that determines the accuracy of CNC machine tools is closely related to the quality of production because it directly affects the shape error and surface roughness of the workpiece. Therefore, the main spindle requires high rotation accuracy, rigidity, and rotation technology. This rotation accuracy is greatly affected by the bearing, center alignment between rotating parts, assembly tolerance, and unbalance of the rotation mass. In this study, the effects of the unbalance of the rotation mass of the main spindle on the rotation accuracy were investigated experimentally. In particular, we tried to study the technical reasons for improving the unbalance of the main spindle and maintaining the rotation accuracy as we verified the correlation between the vibration characteristics of CNC machine tools due to the specifically set unbalance amount and the surface roughness of the workpiece.

• 한국산학기술학회논문지
• /
• 제15권6호
• /
• pp.3357-3362
• /
• 2014

본 연구에서는 자동차가 노면을 주행 시 발생되는 진동에너지를 수집하여 차량의 배터리를 자가 충전할 수 있는 현가장치에 적용 가능한 공진형 선형 발전시스템을 설계하였다. 논문에서 제안된 선형 발전기는 기존의 발전기들과는 달리, 비교적 작은 에너지 원천인 노면의 진동에 더욱 효과적으로 대응하기 위해 공진 현상을 최대한 활용하는 설계를 지향했으며, 한정된 공간인 차량 현가장치에서의 선형 발전기의 발전 효과 검증 및 향후 연구 진행의 가능성을 판단하기 위해 수치해석적 방법을 활용하여 시스템의 동적 해석을 위한 기본 입력 속도를 도출하고 시스템의 목표인 발전 기능에 대한 예측을 위해 전자기 유한요소해석을 수행하였다. 본 연구에서 정상적인 발전 기능의 가능성을 확인한 공진형 선형 발전 시스템이 최근 자동차 산업의 큰 주축을 이루고 있는 하이브리드형 자동차 및 전기 자동차에 적용된다면, 각종 전장장치 및 배터리의 구동 및 성능유지에 도움을 줄 수 있을 것이다.

• 한국정밀공학회지
• /
• 제23권3호
• /
• pp.139-146
• /
• 2006

The spindle system with a built-in motor can be used to simplify the structure of machine tools, to improve the machining flexibility of machine tools, and to perform the high speed machining. For more quantitative analysis of a built-in motor's dynamic characteristics, that of tile mass and stillness effects are considered. And the drawbar in the spindle can be in various condition according to supporting stiffness between drawbar and shaft. Therefore, in this paper following items are performed and analyzed : 1. Modal characteristics of the spindle. 2. Analysis of rotor's mass and stiffness effects. 3. Modal characteristics of the spindle including drawbar, rotor and tool. The results show enough stiff supports must be provided between shaft and drawbar to prevent occurring drawbar vibration lower than the natural frequency of 1st bending mode of the spindle, and considering the mass and stiffness of built-in motor's rotor is important thing to derive more accurate results.