• IE interfaces
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• v.17 no.2
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• pp.208-217
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• 2004

This paper deals with a process planning problem in the flexible assembly system (FAS). The problem is to assign assembly tasks to stations with limited working space and to determine assembly routing with the objective of minimizing transfer time of the products among stations, while satisfying precedence relations among the tasks and upper-bound workload constraints for each station. In the process planning of FAS, the optimality of assembly routing depends on tasks loading. The integration of tasks loading and assembly routing is therefore important for an efficient utilization of FAS. To solve the integrated problem at the same time, in this paper we propose a new method using an artificial intelligent search technique, named 2-leveled symbiotic evolutionary algorithm. Through computational experiments, the performance of the proposed algorithm is compared with those of a traditional evolutionary algorithm and a symbiotic evolutionary algorithm. The experimental results show that the proposed algorithm outperforms the algorithms compared.

• IE interfaces
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• v.16 no.3
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• pp.375-381
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• 2003

To ensure competitiveness in the modern automotive market, process planning should be performed concurrently with new car developments. In automotive general assembly shops, thus, new business workflows and supporting environments are inevitable to reduce the manufacturing preparation time in developing a new car in the manner of concurrent and collaborative engineering. Since complete process planning for a whole general assembly system is a huge and complex job, several process planners should execute their planning jobs and share information. Therefore, each planner should provide others with his/her results with continuous on-line communication and cooperation. In this research, a web-based system for concurrent and collaborative process planning for automotive general assembly is developed. By using this system, savings in time and cost of assembly process planning are possible, and the reliability of the planning result is improved.

• Journal of Korean Institute of Industrial Engineers
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• v.31 no.3
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• pp.180-193
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• 2005

This paper deals with a multiobjective process planning problem of flexible assembly systems(FASs). The FAS planning problem addressed in this paper is an integrated one of the assignment of assembly tasks to stations and the determination of assembly routing, while satisfying precedence relations among the tasks and flexibility capacity for each station. In this research, we consider two objectives: minimizing transfer time of the products among stations and absolute deviation of workstation workload(ADWW). We place emphasis on finding a set of diverse near Pareto or true Pareto optimal solutions. To achieve this, we present a new multiobjective coevolutionary algorithm for the integrated problem here, named a multiobjective symbiotic evolutionary algorithm(MOSEA). The structure of the algorithm and the strategies of evolution are devised in this paper to enhance the search ability. Extensive computational experiments are carried out to demonstrate the performance of the proposed algorithm. The experimental results show that the proposed algorithm is a promising method for the integrated and multiobjective problem.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.11
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• pp.483-490
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• 2016

Automobile door latch is a fine design and assembly techniques are required in order to produce them in a small component assembly shape such as a spring, injection products, a small-sized motor. The door latch is fixed to not open the door of the car plays an important role it has a direct impact on the driver's safety. In this study, during trimming of the terminals of the connector main components of the car door latch, reduce rollover and conducted a research to find a suitable effective shear surface. Using the Taguchi method with orthogonal array of Finite Element Analysis and optimal Design of Experiments were set up parameters for the shear surface quality of the car door latch connector terminals. The design parameters used in the analysis is the clearance, the radius, and the blank holding force, the material of the connector terminal is a C2600. Trimming process optimum conditions suggested by the analysis has been verified by experiments, the shear surface shape and dimensions of a final product in good agreement with forming analysis results.Taguchi method from the above results in the optimization for the final rollover and effective shear surface improved for a vehicle door latch to the connector terminal can be seen that the applicable and useful for a variety of metal forming processes other than the trimming process is determined to be applicable.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.11a
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• pp.553-556
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• 2008

This study analyzed is to investigate the effect of the combined use of fly ash and coarse particle cement(RCC) collected in particle classification method during ordinary portland cement(OPC) on the fundamental properties of concrete. Totally 16 batches of the concrete was fabricated vary the contends of FA and RCC. As results of experiment, in the case of flow, the more the contents of RCC, the larger the flow. And the more the contents of FA displacement rate increased, the less the flow. As for simple adiabatic temperature rise due to the RCC and FA contents, it decreased with the increase of them. And particularly in the case of RCC 30% + FA 30%, temperature rise amount, was very low. Compressive strength decreased in proportion to increase of the contents of FA and RCC. And strength ratio of the concrete incorporating FA and RCC for plain concrete at 28 days was 88%${\sim}$98%, which was relatively good results.

• Journal of the Society of Naval Architects of Korea
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• v.38 no.2
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• pp.79-86
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• 2001

This study shows an attempt to generate an assembly sequence and its model for a ship block assembly using the graph theory and graph algorithms. To generate the ship block assembly, we propose four levels of the ship block assembly model such as "geometry mode1", "relational model", "sequential mode1", and "hierarchical model". To obtain the relational model, we used surface and surface intersection algorithm. The sequential model that represents a possible assembly sequence is made by using several graph algorithms from the relational model. The hierarchical model will be constructed from the sequential model in order to represent the block assembly tree and so forth. The purpose of the hierarchical model is to define an assembly tree and to generate the Bill Of Material(BOM). Lastly, the validity of the method proposed in this study is examined with application to ship block assembly models of a single type and double type according to four models mentioned above.

• Journal of KIISE:Software and Applications
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• v.31 no.8
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• pp.1010-1026
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• 2004

The goal of product line engineering is to support the systematic development of a set of similar software systems by understanding and controlling their common and distinguishing characteristics. The product line engineering is a process that develops reusable core assets and develops a set of software-intensive systems from a common set of core assets in a prescribed way. Currently, many software development technologies are accomplished in context of product line. However, much of the product line engineering research have focused on the reuse of work products relating to the software's architecture, detail design, and code. The product lines fulfill the promise of tailor-made systems built specifically for the needs of particular customers or customer groups. In particular, commonality and variability play central roles in the all product line development processes. These must be treated already during the requirement analysis phase. Requirements in product line engineering are basis of software development just like as traditional system development engineering, and basis of deciding other core assets' property - commonalities and variabilities. However, it is difficult to elicit, analyze and manage correct requirements. Therefore, it is necessary to develop systematic methods which can develop and manage requirement as core asset, which can be stable in anticipative change and can be well adapted to unpredictable change. In this paper, we suggest a method of managing requirements as core asset in product line. Through this method, the reuse of domain requirements can be enhanced. As a result, the cost and time of software development can be reduced and the productivity can be increased.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.149-149
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• 2017

본 논문은 생산라인 자동화를 위한 로봇으로 제조업 시장 확대에 가장 큰 걸림돌이 되는 가격 경쟁력 및 인력난 해소를 위해 설계하였으며 다양한 소재에 대응하기 위해 그리퍼를 교체하여 적용이 되도록 하였다. 자동화를 위한 로봇은 소재의 내외경 가공 및 검사까지 모든 공정이 일괄적으로 이루어 져야하며 LCD 모니터에 생산수량 및 불량률 등의 정보를 실시간으로 나타내어 효율적인 생산계획을 수립할 수 있도록 하였다. 생산라인 자동화를 위해 로봇의 설계는 Auto CAD를 이용하였다. 부품의 가공은 CNC에 적용하기 위해 자동공급장치를 설계하였다. 가공이 완료된 후 측정한 값을 LCD모니터를 통하여 작업자가 알아볼 수 있게 나타냈다. 외경 1은 40.405, 외경2는 32.201, 내경 1은 23.346, 내경 2는 34.302로 나타났다. 측정결과 불량 측정을 위해 측정부의 결과 값이 나타나며 불량이 발생하면 그래프를 이용하여 어떤 부위에서 발생했는지를 알 수 있도록 하였다. 또한 결과 값은 자동으로 저장되도록 하였다. 생산라인 자동화를 위해 100EA를 측정한 결과 외경 1은 40.40438, 외경2는 32.20164, 내경 1은 23.34830 내경 2는 34.30033의 평균값을 나타냈다. 측정값의 검증은 하이트게이지로 측정한 결과 0.003 이내의 결과를 나타냈다. 따라서 본 로봇 자동화 시스템을 적용한다면 생산성 향상 및 불량률 감소가 가능하여 인력대체 및 가격경쟁력이 가능하다고 판단된다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.7
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• pp.3184-3190
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• 2013

These days, the great part of design processes in the field of ship or offshore manufacturing are planed and implemented using the customized CAD system for each ship-building companies. It means that all information for design and production could be extracted and reused at the useful other area cost considerable time and efforts. The representative example is the estimation of welding length and material amount which is demanded during the construction of ship or offshore structures. The proper estimation of welding material to be used and the usage of them at the stage of schedule planning is mostly important to achieve the seamless process of production and expect the costing in advance. This study is related to the calculation of welding length and needed material amount at the stage of design complete utilizing the CAD system. The calculated amount are classified according to welding position, stage, block, bevel and welding type. Moreover it is possible to predict the working time for welding operation and could be used efficiently for the cost management using the results of this research.