• Title/Summary/Keyword: 제철원료

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Scientific Analysis of Slags and Furnace Wall collected from Iron Production Site at Suryong-ri Wonmorongi in Chungju (충주 수룡리 원모롱이 야철지 수습 철재 및 노벽의 과학적 분석)

  • Cho, Hyun-Kyung;Cho, Nam-Chul;Kang, Dai Ill
    • Journal of Conservation Science
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    • v.29 no.2
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    • pp.139-147
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    • 2013
  • This study focused on iron making related information through analyzing slags and furnace wall collected from iron production site of Suryong-ri Wonmorongi, Chungju. Total Fe content of slags were from 36.98% to 44.47% and this range was general recovery rate of iron in ancient. Compounds of calcium included slags was supposed to add intentionally during smelting process as deoxidation agent in order that these helped to separate iron from impurities. Furnace wall didn't make of high alumina clay because of low $Al_2O_3$. Microstructure and main components of slags show that No. 1 to 3 slags with fayalite and wustite were products of iron ore smelting. However, No.4 slag is more likely to smelt by iron sand because of ulvospinel with $TiO_2$ in No. 4 slag. Therefore, iron ore were not only used but iron sand in smelting and furnace wall made of general clay with low $Al_2O_3$ content in this area.

simulation of PSA process in $H_2$ production process from WGSR (WGSR off gas로부터 수소 회수를 위한 PSA 연계공정 모델링 및 공정모사)

  • Kim, Min-Kyu;Ahn, Sol;Lee, Chang-Ha
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.518-521
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    • 2008
  • 수소에너지는 다양한 원료로부터의 수소생산을 위한 반응기술 및 생산물로부터 수소 정제를 위한 분리기술의 확립과 더불어, 대형화 시스템부터 소형 시스템에 이르는 공정기술을 확보하는 것이 다가오는 청정 대체에너지 체제에 대비하기 위하여 필요하다. 이를 위해서는 생산된 수소 혼합물에서부터 수소를 분리 정제하는pressure swing adsorption (PSA) 의 개발이 필수적이다. 이 기술은 이미 다양한 분야에 성공적으로 상용화 적용되어 기술의 타당성을 제시하고 있으나, 국내의 경우 수입에 의존하고 있어 이를 설계 할 수 있는 공정모사기 (simulator)의 개발이 우선되어야 한다. 따라서 효율적으로 PSA 공정 및 scale-up기술을 확보하기 위해서는 전산모사기 개발의 선행이 필수적이다. PSA 공정의 전산모사기는 물질수지, 에너지수지, 모멘텀수지와 더불어 흡착평형과 속도식이 결합되어 개발되어야 한다. 특히 공정에 다양한 단계가 적용되기 때문에 복잡한 boundary condition이 적용되며, 연속순환공정이라 하더라도 각 단계가 discrete 하게 해석되어야 한다. 따라서 공정모사는dynamic simulator로 개발되어야 정확도를 확보할 수 있다. 본 연구에서는 제철소에서 발생하는 수소혼합물이 WGSR 반응기를 거쳐 수소의 농도를 향상 시키고, 이를 유입가스로 사용하는 $H_2$ PSA 공정 모사기를 개발하고자 한다. 수소 생산을 위한 PSA 공정 모사기 개발을 통하여 95% $H_2$ 순도와 90% 회수율 규모의 수소를 생산할 수 있는 PSA 공정의 설계 기술기반을 확보하고자 한다.

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Recovery of $\alpha$-iron from converter dust in a steel making factory -Utilization of the converter dust in a steel making factory- (제장소 전노 dust로부터 $\alpha$-장분말 회수에 관한 연구(II) -전노 dust의 이용에 관한 연구-)

  • Kim, Mi-Sung;Kim, Mahn;Cho, Moung-Ho;Oh, Jae-Hyun;Kim, Tae-Dong;Kim, Sung-Wan
    • Resources Recycling
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    • v.3 no.2
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    • pp.9-16
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    • 1994
  • In this study, the grinding and wet cyclone process of the dust for the effective separation of high purity iron powder and iron oxide were investigated. The results obtained in this study can be summarized as follows: 1. By applying the wet cyclone technique for the iron powder(+200 mesh) produced from EC dust of the Kwangyang 2nd steel making factory, the iron powder of high content more than 99.76% of Fe was obtained with 47.66% yield at grinding time of 5 minutes by attritor. 2. The particle size distribution of the iron powder recovered from converter dust is quite simillar with the iron powder of sweden Hoganas Co.(W40.24, W40.29, W40.37, W40.37OX). 3. By using iron powder, copper ions are all adsorbed and removed in any concentration ranges of copper sulfate solution(Cu:100, 200, 300, 600 ppm).

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The Study on Material Characteristics of Slags Excavated from Iron Making Site (제철 유적 출토 철재(鐵滓)의 재료학적 특성 연구)

  • Kang, Yoon-Hee;Cho, Nam-Chul;Song, Hyeon-Jeong;Go, Hyeong-Sun
    • Journal of Conservation Science
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    • v.26 no.2
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    • pp.171-182
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    • 2010
  • The slag excavated from Gyesil-ri in Gongju, Yeonje-ri in Cheongwon and Beopcheonsaji (temple) site in Wonju are analyzed by X-ray Fluorescence Analyzer, metallurgical microscope, SEM-EDS etc., for chemical composition and microstructure to figure out the raw material and the iron manufacturing technique. First of all, as a result of principal component analysis, the total Fe-content of slag from Gyesil-ri is 39 to 44% and the modified rate is 15 to 21%, which is common in ancient iron slag. Yeonje-ri site is found the ancient iron-smelting furnace. The total Fe-content of slag from Yeonje-ri is 41 to 43% and modified rate is 18~30%, which is also the general value in the ancient slag. However only slag is excavated in the residential area at Beopcheonsaji site and there is no iron making relic. In addition, the result of principal component analysis contains that the total Fe-content of Beopcheonsaji site is 52 to 57%, and modified rate is 8 to 14%. It shows that the total Fe-content of Beopcheonsaji site is higher than relic from Gyesil-ri and Yeonje-ri and the modified rate is lower than other sites. This results mean that recollecting rate of Fe in Beopcheonsaji site is lower than other sites. Also, as a result of minor elements analysis, the slag from Gyesil-ri has the higher level of Ti, V and Zr than other sites and the microstructure are observed as magnetite and ulvospinel, so that the raw material of slag is iron sand. But the slag from Yeonje-ri and Beopcheonsaji site are identified to use iron ore. As a result of microstructure observation, fayalite, gray-columnar crystal, is found in the slag from Yeonje-ri and big wustite as main phase is observed in the slag from Beopcheonsaji site. This study show that the slag from Yeonje-ri is made of smelt ash produced during smelting works and the slag from Beopcheonsaji site is made of forging ash produced during forging work concerning the excavated location and the microstructure.

Study on Iron-making and Manufacturing Technology of Iron Swords with Ring Pommel Excavated in Ipbuk-dong, Suwon (수원 입북동 출토 철제환두도의 제철과 제작기술 연구)

  • Kim, Soo-Ki
    • Journal of Conservation Science
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    • v.32 no.4
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    • pp.579-588
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    • 2016
  • This study analyzed nonmetallic inclusions in iron swords with a ring pommel excavated in the Ipbuk-dong, Suwon. Scanning electron microscopy with energy dispersive spectroscopy(SEM-EDS) was used to estimate the iron-making temperature, and we compared the oxide with $SiO_2$ to investigate the heat-treatment technology in the production of iron swords with a ring pommel by investigating the artificial insertion of a slag former and the metallurgical structure. From the wustite observed in most of the specimens, it is judged that these swords were produced by heating and forging iron smelted at a low temperature using the solid reduction method. In addition, judging from the partial presence of $P_2O_5$, it is assumed that they were smelted directly with natural ore, not calcined. From the ratios of $CaO/SiO_2$ and $TiO_2/SiO_2$, it is judged that the raw material for iron-making was iron ore and that a calcareous slag former was not artificially inserted. The structure of the blade part on the front end was pure iron. From the high carbon content of the blade part on the ring pommel and the formation of a martensitic structure and pearlite colony, it is judged that they were tempered after carburizing and that the back, handle part, and ring pommel were unintentionally carburized. Judging from the structure of these specimens, it was noted that they were produced by applying artificial partial heat-treatment technology. This study attempted to present a more scientific analysis by using the method of interpretation through component analysis of nonmetallic inclusions appearing in one relic by the ratio of the oxide divided by $SiO_2$. It is judged that reinterpreting the arguments by the results of the existing analysis and research in this way can obtain different interpretations.

Analysis of Mechanical Properties of Solidified soil using Pig Iron Slag (용선슬래그를 활용한 고화토의 역학적 특성 분석)

  • Yang, Chul-Jin;Bae, Jun-Seok;Byun, Ho-Seok;Lee, Kang-Hwi;Lee, Jong-Sik
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.1
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    • pp.1-10
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    • 2018
  • We conducted research to develop a solidification agent for the ground surface reinforcement method in which activator is fused by recycling pig iron slag, which is a byproduct generated in the steel making process. The purpose of this research is to solve the problems of surface soil by improving the strength and durability of foundation soil such as soil loss, settlement, sinkhole, etc. by recycling pig iron slag from disused or landfilled steelworks. For this purpose, the possibility of using pig iron slag as a solidification soil was evaluated by the compressive strength, elution test of harmful materials, permeability coefficient test. As a result of the compressive strength test, the values of the strength of the curing 28 days of the solidified soil having the solidification agent mixing ratio of 12% were found to be 0.93, 0.96 and 1.3 MPa, respectively, satisfying the required strength value of 1 MPa, In the case of permeability coefficients, the minimum values were $4.1{\times}10^{-8}$, $7.0{\times}10^{-7}$, and $1.7{\times}10^{-7}cm/sec$, respectively, at the solidification agent mixing rate of 12%. In addition, as a result of the elution test of harmful materials, a small amount was detected in the item of hexavalent chromium but satisfied the inclusion criteria, and in the remaining items, heavy metals were not eluted.

Scientific Analysis for Furnace Walls of the Joseon Dynasty Excavated in Southern Region of the Korean Peninsula (한반도 남부지역 출토 조선시대 노벽의 과학적 분석)

  • Jang, Won Jin;Han, Min Su
    • Journal of Conservation Science
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    • v.37 no.6
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    • pp.807-820
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    • 2021
  • A study on the Joseon Dynasty's furnace walls, excavated from south Korea, was conducted to identify the correlations and differences of the furnace walls found in Jeolla and Gyeongsang regions. Three ruins in the Jeolla region and two in the Gyeongsang region were selected for the analysis. The results showed a layer change depending on the degree of plasticity and difference in the number of layers and particle phase. Furthermore, although the temperature to be subjected to heat was divided into 1300℃ and 1100℃, it was not a phenomenon that appeared according to the region. Additionally, analysis result of major components revealed that the TiO2 content of most samples does not exceed 1wt%, This means that the furnace did not smelt iron sand or smelted it into low-titanium sand. This study indicated a slight similarity between the furnace walls found in the two regions, and the correlation was determined based on the nature of the ruins, raw materials of the metals ores, and composition of the raw materials constituting the furnace walls.

A Study on the Application with Limestone Sludge at Limestone-Gypsum Wet Flue Gas Desulfurization Process (석회석 슬러지의 석회석-석고 습식 배연탈황 공정적용에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo
    • Resources Recycling
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    • v.25 no.5
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    • pp.44-49
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    • 2016
  • Flue gas desulfurization(FGD) is an effective technique to remove $SO_2$ gases of coal-fired plants. Limestone is usually used as desulfurizing agent. In this study, we use the limestone sludge which is a by-product of steel industry in order to replace desulfurizing agent of FGD process. Physical and chemical characteristics analysis of desulfurizing agent was conducted. Desulfurizing agent using limestone sludge was fabricated by pre-treatment process and, then the agent was used on FGD process. Consequently, the tendency on the $SO_2$ concentration did not appear. And limestone sludge was considered as possible alternative agent for flue gas desulfurization process through absorber control system.

Leaching of Ca, Fe and Si in Electric Arc Furnace Steel Slag by Aqueous Acetic acid Solution for Indirect Carbonation (간접탄산염화를 위한 전기로제강슬래그 중 Ca, Fe 및 Si 성분의 초산수용액 침출)

  • Youn, Ki-Byoung
    • Resources Recycling
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    • v.26 no.1
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    • pp.37-42
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    • 2017
  • It has been reported that aqueous indirect carbonation process of calcium silicate mineral could be one of the most promising methods for $CO_2$ sequestration. The process consists of two main steps, extraction of Ca from calcium silicate and carbonation of the extracted solution by $CO_2$. Many types of acids such as HCl and $HNO_3$ can be used in the extraction step of the process. In the case of using aqueous acetic acid solution as the extraction solvent, acetic acid can be reproduced at the carbonation step of the extracted solution by $CO_2$ and recycled to extraction step for reuse it. Industrial by-products such as iron and steel slags are potential raw materials of the indirect carbonation process due to their high contents of calcium silicate. In this study, in order to examine the extraction efficiency of domestic electric arc furnace steel slag by aqueous acetic acid solution, extraction experiments of the slag were performed by using the aqueous acetic acid solutions of varying extraction conditions ; acetic acid concentrations, extraction temperatures and times.

Metallurgical Analysis for Non-ferrous Smelting Slag Collected from Seosan Area (서산 지역 수습 비철제련 슬래그의 금속학적 특성 분석)

  • Lee, Hye Jin;Lee, Hye Youn;Lee, So Dam;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.32 no.2
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    • pp.189-202
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    • 2016
  • To figure out the material characteristics about slag and raw materials which are founded in iron product sites in Seosan area, we used XRF, EDS to analysis chemical compositions. Also we observe the microstructure by microscope and SEM. To identify the mineral component, XRD analysis was used and to assume the provenance of the raw material, lead isotope ratio analysis was used. From the results, we figure out that slags are non-ferrous created when metal was refined. Also, main tissue of slags were Fayalite, Galena, Magnetite, and raw materials were identified as mineral of Galena, Anglesite, Pyrite etc. From the result about lead isotope ratio analysis, we found out most samples are classified as the Western Gyeonggi massif in South Korea. Especially three of raw materials and slag samples which collected in the Seosan Doseongri was presumed to be the provenance. We figure out that slags we analyzed were made in non-ferrous metal smelting process and especially that were more likely to smelt from Seosan Doseongri. If various slags in this area are analysed by someone, It will contribute understanding non-ferrous metal refining process as well as metal refining which are composed.