• Title/Summary/Keyword: 제철기술

Search Result 156, Processing Time 0.022 seconds

Effects of Mo and Nb on Tensile and Charpy Impact Properties of API X80 Linepipe Steels (API X80 라인파이프 강의 인장 및 샤르피 충격 특성에 미치는 Mo 및 Nb의 영향)

  • Min, Kyung-Zoon;Bae, Jin-Ho;Kim, Ki-Soo;Lee, Doh-Jae
    • Korean Journal of Metals and Materials
    • /
    • v.49 no.10
    • /
    • pp.766-773
    • /
    • 2011
  • In this study, three kinds of linepipe steels were processed by changing the amount of Mo and Nb to investigate the effects on microstructures, tensile and Charpy impact properties. All the specimens consisted of acicular ferrite, granular bainite and secondary phases such as martensite and austenite constituents (MA). The increase in Mo raised the volume fractions of the granular bainite and MA, and raised the number of fine precipitates, which increased the yield and tensile strengths and decreased the upper self energy and energy transition temperatures. In the steel having less Mo and more Nb, the volume fractions of the granular bainite and MA decreased, and a finer microstructure was observed. This microstructure suppressed the formation of separation during Charpy impact testing and led to a higher upper shelf energy and lower energy transition temperature, while the yield and tensile strengths were lower than those of the steels with more Mo and less Nb.

A Study on the Impact of CO2 Immersion Test for Rubber Sealing Materials (고무 씰링 재료에 대한 CO2 침지 영향에 관한 고찰)

  • Seo, Doo-Hyoun;Jang, Kap-Man;Lee, Jin-Han;Rhie, Kwang-Won
    • Journal of the Korean Institute of Gas
    • /
    • v.18 no.5
    • /
    • pp.26-32
    • /
    • 2014
  • CCS(Carbon Capture and Storage) which is technic to capture and storage the carbon-dioxide is the method that reduces the carbon-dioxide from the industries to prevent earth from the global warming. In order to apply to the practical site, it is inevitable to investigate the possibility of damage in the pipe or components by carbon-dioxide. In this paper, the immersion test is performed to estimate the suitability of the rubber which is used to seal or connect the pipelines because the rubber has not been validated. Also, the immersion test is carried out in a certain condition(pre- and supercritical state).

Material Characteristics of Forge Welded Bar and By-product through Reproduction Experiment to the Refining and Forge Welding Process (정련·단접 공정 재현 실험을 통해 생산된 소재 및 부산물의 재료학적 특성)

  • Oh, Min Jee;Cho, Hyun Kyung;Cho, Nam Chul;Han, Jung Uk
    • Journal of Conservation Science
    • /
    • v.34 no.2
    • /
    • pp.87-96
    • /
    • 2018
  • This study analyzed the influence of folding time on the forge welded bar and hammer scale produced using the traditional refining and forge welding reproduction experiment. In the case of the forge welded bar, increasing the forging time decreased the percentage of impurities and porosity from 26.09% to 1.8%. Additionally, the hardness increased by an average of 36.88 HV. In other words, the microstructure gradually became more precise. For the hammer scale, the amount of T Fe increased with forging time. X-ray diffraction analysis revealed the presence of quartz, fayalite, $w{\ddot{u}stite$, and magnetite. The amount of quartz decreased as the forging time increased. In addition, as the forging time increased, the granular $w{\ddot{u}stite$ changed into a cohesive, long, white band. The results provide information on the characteristics of the forge welded bar and hammer scale produced in the refining and forging process. This information can be used as technical data for ancient steel making processes as well as for future technological systems.

Degreasing of Impurities for a Web Strip Iron Mills (금속인발가공선의 협잡물 제거 (탈지)방법의 고찰(I))

  • 김주항
    • Journal of the Korean Professional Engineers Association
    • /
    • v.31 no.1
    • /
    • pp.74-84
    • /
    • 1998
  • 본 지도업체인 쌍희금속은 1988년 2월 설립, 주생산제품은 닉켈합금선으로서 1997년 12월 현재 총매출액 7.4억원(수출 0.12억 포함) 당기순이익 0.32억원으로 종업원 9명을 포함한 개인기업 형태로 특히 총매출액의 6%를 기술투자비율에 할당하고 있는 유망 중소기업이다. 기술지도와 관련한 연선의 선재(線材)는 포항제철의 $^{ø}$8mm 태선(允線)이 주종이나 특수선(特殊線)인 경우는, 국내선재의 경우 멜팅(Melting)기술이 부족하여 독일국으로부터 $^{ø}$5.5 mm의 선재를 직수입에 의존하고 있었다. 한편 세선가공의 선재는 20여개의 Dies공구 가공공정을 통한 $^{ø}$1.3 mm의 선채를 사용하여 $^{ø}$0.6 mm의 세선(細線)을 가공하고 있었다. 그러나 인발(引拔) 기술과 관련함에 특히 Dies 공구로부터 세선(細線)을 제조한 후 마무리 공정에서의 탈지문제가 정립돼있지 못하여 End User로부터 불만사례가 종종 야기 되었다 이의 원인 규명을 기술지도를 통해 조사한 결과 소성가공유(습식형)의 인식 부족이 주원인이였다. 소성가공유의 조성은 일반적으로 식물성. 광물성, 계면활성제, 극압제 등으로 구성됨에 마무리공정에서의 탈지방법은 가공유제의 기재(Base oil)에 따라 다르다 즉 기유(基油)가 광물계인 경우는 탈지제가 용제형(TCE 등)이 양호하나 식물계인 경우는 Alkali계가 양호하다. 따라서 NaOH sol'n2~3%+분산제(기포방지제)로서 음이온인 노닐페놀 0.1~0.3%의 처방을 제시하고 설비로서는 8$0^{\circ}C$로 유지되는 조제된 알칼리 Vessel과 물중탕 설비(열풍설비 포함)등을 대입하는 공정개선으로 Dies를 통과한 중간제품의 세선 $\longrightarrow$ 탈지설비 $\longrightarrow$ 80~85$^{\circ}C$로 유지되는 열처리(Aniling)공정을 대입함에 세선의 가공경화가 없었으며 아울러 수용성 가공유의 관리 한계(사내표준화)를 설정 관리 하도록 지도함으로서 지도 전에 비해 제조원가의 절하 및 생산성 향상은 물론 세선의 신규 탈지제 개발과 공정 개선을 통하여 가열공정의 부하개선 과 최종제품인 절연선의 품질향상을 가져 왔다.

  • PDF

Trends of Underground $CO_2$ Storage Technology for the Large Scale Reduction of GHG (온실가스 대량감축을 위한 $CO_2$ 지중저장의 기술 동향)

  • Chae, Kwagn-Seok;Lee, Sang-Pil;Yoon, Sung-Wook;Matsuoka, Toshifumi
    • Tunnel and Underground Space
    • /
    • v.20 no.5
    • /
    • pp.309-317
    • /
    • 2010
  • CCS (Carbon dioxide Capture and Storage) is a means of mitigating the contribution of $CO_2$ to the Greenhouse gas, from large point sources such as power plants and steel companies. CCS is a process whereby $CO_2$ is captured from gases produced by fossil fuel combustion, compressed, transported and injected into deep geologic formations for permanent storage. CCS applied to a conventional power plant can reduce $CO_2$ emissions to the atmosphere by approximately 80~90% compared to a plant without CCS. The IPCC estimates that the economic potential of CCS will be between 10% and 55% of the total carbon mitigation effort by year 2100. In this paper, overseas sites where CCS technology is being applied and technical development trends for CCS are briefly reviewed.

Characteristic Evaluation of Industrial Radiant Tube Burner System with Oscillating Combustion Technology - NOx Reduction and Performance Improvement - (맥동연소기술을 적용한 산업용 복사관 버너시스템의 특성 평가 - NOx 저감 및 성능 향상 -)

  • Oh, Hyuk-Jin;Cho, Han-Chang;Cho, Kil-Won
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.35 no.5
    • /
    • pp.539-545
    • /
    • 2011
  • Combustion characteristics of industrial radiant tube (RT) burners with forced oscillating combustion technology are investigated using a real-scale (125,000 kcal/h) industrial RT burner facility in both laboratory and field tests. Three different types of industrial RT burners using a by-product gas from the iron-and-steelmaking process are examined in a laboratory facility equipped with a W-type RT. During the field tests, an industrial RT burner is characterized in a large facility equipped with multiple RTs. Their performance and emission controls are investigated under diverse operating conditions. The feasibility of the forced oscillating combustion technology is evaluated by the extent of $NO_x$ reduction and the efficiency improvement. These improvements are able to save energy, extend the RT lifetime, and enhance productivity. The operating conditions that achieve the best performance and emission control for each RT burner are determined.

Distribution Characteristics of Environmental Contaminant at Soil in an Industrial Complex Area (공단지역 토양 중 환경오염물질 농도 분포 특성)

  • Jung, Jong-Hyeon;Cho, Sang-Won;Lim, Hyun-Sul
    • Clean Technology
    • /
    • v.18 no.2
    • /
    • pp.200-208
    • /
    • 2012
  • This study was performed to prevent the health damage of environmental contaminants in Industrial Complex Area. And, this study aimed to identify the concentration levels and distribution characteristics of environmental contaminants and Polycyclic Aromatic Hydrocarbons (PAHs) at soil in Industrial Complex Area and control area. The concentration of the soil pollution standard such as the heavy metals in the soil, VOCs, PAHs, and PCB were measured and analyzed using the soil specimens in the Industrial Complex Area and control area. Soil specimens from the Industrial Complex Area (the direct exposure area) and the control area were surveyed. Songdo-dong, Haedo-dong and Jechul-dong, which are in the direct exposure area and near the emission source, showed relatively high concentrations of contaminant materials when compared with Jangki-myeon, which is far off and in the control area. The concentration of zinc was 20.8-58.9% of the level of concern (300 mg/kg) in the 1st region, which is a relatively high concentration. The concentration of fluoride was under the standard in every region, but it was about 74% of the level of concern (400 mg/kg) in the 1st region. It is recommended that controlling fluoride emissions is necessary. Levels of organic phosphate, phenol, and VOCs like benzene, toluene, ethylbenzene and xylene were under the detection limit of the analysis instruments. The concentration of TPH was high in Songdo-dong. The concentration of contaminants in Jechul-dong was high. In addition, it was observed that the level of soil contamination changed depending on the distance from the emission source. The concentration of PAH compounds in the soil was 18.71-1744.59 ng/g, and the concentration of six potential cancer-causing PAH materials was 6.54-695.94 ng/g. The highest concentration was in Songdo-dong. The PAH concentration in the direct exposure area near the complex was relatively high compared to the indirect exposure area.

Content characteristics of persistent organic pollutants waste from paint, iron making and steel making process (국내 도료 및 제철·제강산업 발생 폐기물 중 잔류성 유기오염물질류의 함량 특성 -PCDD/DFs, PAHs, PCBs-)

  • Kim, Dong-Un;Kim, Woo-Il;Kang, Young-Yeul;Lee, Dong-Jin;Jeong, Seong-Kyeong;Cho, Yoon-A;Yeon, Jin-Mo;Shin, Sun-Kyoung;Oh, Gil-Jong
    • Analytical Science and Technology
    • /
    • v.24 no.5
    • /
    • pp.395-400
    • /
    • 2011
  • This study has been carried out in order to effectively manage three groups of unregulated hazardous organic substances (PCDD/DFs, PAHs, PCBs) in South Korea. The investigated substances have been analyzed according to the test methods for hazardous substances in specified wastes provided by the National Institute of Environmental Research, Korea. Total contents of the organic compounds have been determined for hazardous wastes from three major industrial categories (paint, iron removal, steelmaking), such as waste organic solvent, waste paint or dust. By investigating the waste samples for 7 PAHs using GC/MSD, Naphthalene has been detected (N.D~1631.33 mg/kg). The highest Naphthalene concentration, which exceeded the korean marine dumping waste standard, was found in waste organic solvents and waste paints. Although a content analysis of 7 PCB isomers has been conducted, none of these compounds was detected. The analysis of PCDD/DFs has revealed that all samples meet the criterion for low POP content defined in the technical guidelines developed under the Basel Convention. The PCDD/DFs content in dust samples deriving from 10 manufacturing processes (billet, bloom) was determined to be in the range of N.D~5.66 ng I-TEQ/g waste.

Optimization of Briquette Manufacturing Conditions Using Steel Sludge (제강슬러지를 이용한 브리켓 제조 조건 최적화 연구)

  • Lee, Dong Soo;Chae, Hui Gwon;Park, Tae Jun
    • Resources Recycling
    • /
    • v.31 no.4
    • /
    • pp.12-18
    • /
    • 2022
  • Korea depends on the import of raw materials such as iron ore and coal for the steel industry. These raw materials have a major impact on the cost, productivity, and quality competitiveness in the global steel industry. To secure the competitiveness of steel companies, it is necessary to reduce the country's dependence on raw materials. This can be achieved using byproducts with a high Fe content, which are primarily generated by the steel industry. These byproducts are available in the form of a very fine powder, which can disperse as dust when used directly in plant processes. Dust dispersion has a negative impact on the environment and can lead to the loss of raw materials. To enable the use of a wide range of Fe-containing byproducts, it is necessary to pretreat them in the form of larger aggregates such as pellets and briquettes. There are several methods to achieve such aggregates. There are two ways to produce briquettes: using a hot briquette, which supplies additional heat to produce briquettes, or using a cold briquette, which does not use heat. A method for producing cold briquettes using Fe-containing byproducts was investigated in this study. The yield ratio and briquette strength were examined under various manufacturing conditions.

Voltage Compensation Analysis in Distribution System by EMTP (EMTP를 이용한 수변전계통의 전압보상설비효과 분석기법)

  • 설용태;권혁일
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
    • /
    • v.10 no.5
    • /
    • pp.101-107
    • /
    • 1996
  • This paper proposed the voltage compensation analysis method in distribution system by EMTP. SVC (Static Var Compensator) of the thyristor controlled reactor type is used for compensation system. EMTP(E1ectr-o Magnetic Transient Program) model of SVC is proposed to analysis the voltage improvement characteristics at the high voltage system bus. It is composed with three parts ; rms detector, voltage regulator and gate pulse generator. The control signal of TCR is determined by rms value which was measured in system. As the result of EMTP simulation, all of the SVC characteristics like TCR current, firing pulse and bus voltage is very reliable. This method could be used to analysis the planning and the operation of compensation system in the large scale factory.

  • PDF