• Title/Summary/Keyword: 제련실험

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A Study on the Metallurgical Characteristic of Hammer Scale Produced through Traditional Iron-making Experiments (전통 제철실험을 통해 생산된 단조박편의 재료과학적 특성 연구)

  • Cho, Sung Mo;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.37 no.6
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    • pp.738-747
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    • 2021
  • This study attempted to investigate the metallurgical characteristic through material scientific analysis of hammer scale produced as a direct smelting method restoration experiment for each raw material of iron. To this end, four hammer scale groups were set up, respectively, by experimenting with Gyeongju-Gampo Iron sand and Yangyang Iron ore. For the analysis, principal component analysis, compound analysis, microstructure observation, and chemical composition were confirmed. As a result of principal component analysis, as forging and refining progressed, the content of Fe increased and the content of non-metallic objects decreased. As a result of compound analysis, iron oxide-based compounds were identified. As a result of confirming microstructure and chemical composition, Wüstite and Fayalite were observed overall, and agglomerated Wüstite were observed in some. Magnetite on shape of polygon and pillar was observed. In addition, it was confirmed that internal defects, impurities, and non-metallic interventions gradually decreased. In the future, it is necessary to investigate the metallurgical characteristic through material scientific analysis of hammer scale produced through restoration experiments using various raw material of iron, and compare them with those excavated from Iron manufacture ruins.

A Study on Analysis of Smelting Slags Produced Reproduction Experiment of Iron Smelting Furnace and Interpretation Method for the Slags (고대 제철로 복원실험 제련 슬래그 분석과 해석 방법에 관한 연구)

  • Kim, Su Jin;Kim, Soo Ki
    • Journal of Conservation Science
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    • v.33 no.2
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    • pp.75-83
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    • 2017
  • This study produced smelting slag through the reproduction of an ancient iron manufacturing technique, with the aim of facilitating a comprehensive understanding of the process by analyzing the slag components. The research suggests an interpretation method using the ratio of the subcomponents relative to the main slag components as an alternative to existing methods. We investigated the component source within the smelting furnace from which the slag is derived by developing an understanding of the tendency between slags. Based on bivariate graph and triangular coordinate data analysis, it was found that a slag can be categorized according to its components. The groups were identified as the ore slag group(centered on the ore), and the clay slag group(centered on clay and granite soil). This research determined that it is possible to estimate the components derived from the slag, depending on which group they belong to or resemble, as shown in Figure 4~7. It was found that a comprehensive understanding of the ratio between the components was more accurate than a simple analysis of the contents, for the interpretation of ancient iron manufacturing processes. This is based on the fact that a higher ratio of $TiO_2$ was detected by the components analysis, and an analysis of all the slag showed that the value of $CaO/SiO_2$ ratio was lower than 0.4, which corresponds to the reproduction experiment condition in which flux was not used.

Extraction Process of Lead and Variations of Physicochemical Properties using the Smelting Experiment of Galena (방연석 제련실험을 통한 납 추출과정 및 물리화학적 거동변화 연구)

  • Han, Woo-Rim;Kim, So-Jin;Lee, Eun-Woo;Hwang, Jin-Ju;Kim, Su-Ki;Han, Min-Su
    • Journal of Conservation Science
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    • v.29 no.1
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    • pp.69-79
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    • 2013
  • This study aims at identifying the variation of physicochemical properties for galena ore in order to use it in understanding of manufacturing techniques in terms of metallurgical method and smelting or refining process for obtaining lead. The ores in the study obtained from the operating mine have been washed and pre-treated for a test. Metallic lead has been extracted by roasting process. The result displays that galena is still in present in the matt despite of exposure to high temperature, over $1000^{\circ}C$. Nearly $11.1g/cm^3$ specific gravity metallic lead has been collected from the refining test of which aim was to remove the remnant galena and a trace of concentrated silver has been identified at the grain boundary. The result suggests that at least one refining process was essential to acquire high purity metallic lead and cupellation had been executed to remove remnant silver.

Recovery of Gallium from Zinc Residues by Solvent Extraction (아연제련잔사로부터 용매추출법에 의한 갈륨의 회수)

  • 김성규;이화영;오종기
    • Resources Recycling
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    • v.9 no.3
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    • pp.29-36
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    • 2000
  • A study on the recovery of gallium from leaching solutions is carried out by solvent extraction in order to produce gallium oxide of high purity. The results show that the extraction of gallium is found to be increase with acidities of aqueous solution up to 7.4 M/L when pure isopropyl ether is used. And the extraction of iron also increases with increasing acidity of aqueous solution. It appears that the separation of gallium from iron cannot be satisfactorily accomplished with isopropyl ether. But, in the case of extaction with D2EHPA, almost complete extraction of iron is achieved-leaving all the gallium in the aqueous solution-by maintaining the acidity of aqueous solution at 2 M/L. Accordingly, $Ga_2O_3{\cdot}H_2O$ of more than 99wt.% in purity can be produced from zinc residues through the processes comprising of alkali leaching, precipitation by neutralization and solvent extraction using isopropyl ether and D2EHPA as extractants.

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An Experimental Study on the Strength Properties of Reactive Powder Concrete Using copper slag aggregate (동제련 슬래그를 골재로 사용한 반응성 분말 콘크리트(RPC)의 강도 특성에 관한 실험적 연구)

  • Park, Min-Su;Lee, Seung-Hoon;Kim, Young-Su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.278-279
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    • 2014
  • This study was performed an evaluation of mechanical properties of reactive powder concrete using copper slag. So, various RPC containing copper slag were made by replacement ratio of copper slag and different the curing condition and their mechanical properties were investigated. From the experimental results, slump flow using copper slag tends to increase with replacement ratio. And also, 30% of copper slag with quartz sand was found to have a compressive strength superior to that of plain.

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Recovery of Uranium in $LiF-BeF_2$ Molten Salt System by Electrowinning ($LiF-BeF_2$ 용융염계에서 전해제련에 의한 우라늄 회수)

  • 우문식;김응호;유재형
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2003.11a
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    • pp.426-430
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    • 2003
  • Fissionable uranium will be separated from long-lived nuclear materials in pyroprocess for transmutation. This study was measured decomposition voltage and deposition rate on cathode of uranium in $LiF-BeF_2$ molten salt by electrowinning. The result of experimental is that decomposition voltage of $UF_4$ and $LiF-BeF_2$ molten salt is -1.4 and -1.5 volt at $500^{\circ}C$ Deposition rate of uranium on cathode increases with increase of uranium concentration in molten salt.

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Numerical Heat Transfer Analysis of die Electrowinning Cell in the Pyroprocessing (파이로프로세스 전해제련장치의 열전달 해석)

  • Yoon, Dal-Seong;Paek, Seung-Woo;Kim, Si-Hyung;Kim, Kwang-Rag;Ahn, Do-Hee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.7 no.4
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    • pp.213-218
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    • 2009
  • Electrowinning process recovers uranium with actinide elements from spent fuels and is a key step in the Pyroprocessing because of proliferation resistance. An analysis of heat transfer of the Electrowinning cell was conducted to develop basic tool for designing engineering-scale Electrowinner. For the calculation of the heat transfer, ANSYS CFX commercial code was adapted. As a result of the calculation, the vertical Heating Zone length had great effect upon temperature of LiCl-KCl eutectic salt. To maintain constant temperature in the salt, the Heating Zone length should be three times longer than the height of the salt. However, the argon and salt temperatures were barely affected by the Cooling Zone length. The temperature under the Cell cover was mainly influenced by the number of the cooling plates. When the cooling plates were installed more than the number of 5, temperature under the cover was maintained below $250^{\circ}C$. These temperature properties had similar tendency toward the temperature of the Cell which was measured from experiments, Simulated heat transfer information from this study could be used to design engineering-scale Electrowinner.

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An Experimental Study on the Development of EMP Shielding Concrete According to the Types of Aggregates of Industrial By-products (산업부산물 골재 종류에 따른 EMP차폐 콘크리트 개발에 관한 실험적 연구)

  • Min, Tae-Beom
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.310-316
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    • 2020
  • In this study, the stability and EMP shielding performance of metal-based industrial by-products aggregates with excellent conductivity and easy procurement to be used as concrete aggregates for EMP shielding are evaluated. The industrial by-products are electronic-arc-furnace oxidizing slag, copper smelting slag, and ferro-moldibdenum. The composition analysis of aggregates and aggregate stability are evaluated. As a result of the experiment, ferro-moldibdenum is shown to have l ow stability as an aggregate due to its high Free-CaO. The remaining aggregates are evaluated to be safe to use as aggregates for concrete. In addition, industrial by-products aggreagate-specimens excluding ferro-moldibdenum are shown higher compressive strength than the plain specimen. The recycle aggregates, electronic-arc-furnace oxidizing slag and copper smelting slag, are shown excellent EMP shielding performance, the EMP shielding performance is expected to increase if the average particle diameter of the aggregate is small or evenly distributed.

Development of Liquid Cadmium Cathode Structure for the Inhibition of Uranium Dendrite Growth (수지상 우라늄 성장억제를 위한 액체카드뮴 음극구조 개발)

  • Paek, Seung-Woo;Yoon, Dal-Seong;Kim, Si-Hyung;Shim, Jun-Bo;Ahn, Do-Hee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.8 no.1
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    • pp.9-17
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    • 2010
  • The LCC (Liquid Cadmium Cathode) structure to be developed for inhibiting the formation and growth of the uranium dendrite has been known as a key part in the electrowinning process for the simultaneous recovering of uranium and TRU (TRans Uranium) elements from spent fuels. A zinc-gallium (Zn-Ga) experimental system which is able to be functional in aqueous condition and normal temperature has been set up to observe the formation and growth phenomena of the metal dendrites on liquid cathode. The growth of the zinc dendrites on the gallium cathode and the performance of the existing stirrer type and pounder type cathode structure were observed. Although the mechanical strength of the dendrites appeared to be weak in the electrolyte and easily crashed by the various cathode structures, it was difficult to effectively submerge the dendrite into the bottom of the liquid cathode. Based on the results of the aqueous phase experiments, a lab-scale electrowinning experimental apparatus which are applicable to the development of LCC srtucture for the electrowinning process was established and the performance tests of the different types of LCC structure were conducted to prohibit the uranium dendrite growth on LCC surface. The experimental results of the stirrer type LCC structures have shown that they could not effectively remove the uranium dendrites growing at the inner side of the LCC crucible and the performances of the paddle and harrow type LCC structure were similar. Therefore a mesh type LCC structure was developed to push down the uranium dendrites to the bottom of the LCC crucible growing on the LCC surface and at the inner side of the crucible. From the experimental results for the performance test of the mesh type LCC structure, the uranium was recovered over 5 wt% in cadmium without the growth of uranium dendrites. After completion of the experiments, solid precipitates of the bottom of the LCC crucible were identified as an intermetallic compound (UCd11) by the chemical analysis.

The Study of Luppe Smelting with Converting Dust and Slag (제강전로 더스트와 슬래그를 이용한 루페제련에 관한 연구)

  • 황용길;이상화;김재일;김연수
    • Resources Recycling
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    • v.7 no.2
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    • pp.39-45
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    • 1998
  • We smelted thc pellets made by mixing the distilled carbon from wlISte Lires, LD converter dust and slag with reduction process in the revcrberatory furnace. Thc obtained results are as follows 1) The removal mte of zinc appears above 97% after T reducing the pellets at $1300^{\circ}C$ for Ihr and the zinc content in the residue are 0.1~D.2%. 2) Under the mixing condition of 500 g LD dust. 150-200 g LD slag and 30-50 g distilled carbon of waste lires the removal raho of zinc shows above 95%, while t the 50-60% Fe remains in the residue. 3) After smelting at $1350^{\circ}C$ for 3hrs, the recovery ratio of pig iron reduced from lhe p pellets containing 15-20% LD slag and 4.1-7.2% distilled carbon of waste tires appears in the range of 89.3-92%. 4) Tbe c chemical composition of the recovered pig iron is 1.7%C, O.05%P, 0.05%S and balance Fe. 5) Tbe recovered dust from the d dust collcctor alter finishing the reduction rcaction appears as a crude zinc oxide conLaining 60% zinc.

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