• Title/Summary/Keyword: 제강 공정

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Ancient iron technologies as observed in the microstructures of iron sickles excavated from Icheon Seolbong fortress (이천 설봉산성 출토 철제 낫의 제작기술 연구)

  • Yu, Jae-Eun
    • Journal of Conservation Science
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    • v.20
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    • pp.67-80
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    • 2007
  • Icheon Seolbong fortress is located in Saum-dong, Icheon, Gyeonggi-do Province that its date is founded as 4th century of Bakjae dynasty after excavation by Dankook university museum. Excavated artifacts show various kinds such as earthenwares, ceramics, metal artifacts and so on. Especially many iron artifacts were founded in where Bakjae earthenwares were found that it indicates iron artifacts were manufactured in Bakjae Dynasty. From 6 iron sickles, called Beollat and Millet, samples were taken to examine mircostructures and from the results used iron material, shape-forging, steel-making process, heat treatment were investigated. From this late 4th century Bakjae dynasty iron manufacture profess was established. From the result, different treatment were used in different area of the sickles according to the its use. Beollats were quenched in blade and it was used for special purpose that require Intensity. Millats did not have special treatment that it was used to cut rice plant and plant. Used material was steel, steel was previously made by certain steel-making process. It is formed to produce iron ware and the area where intensity is required heat treatment was employed to make it strong. From the investigation it is derived that iron ware manufacture process in Bakjae dynasty is steel making$\rightarrow$shape-forging$\rightarrow$and heat treatment.

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Evaluation for Applicability as the Inorganic Binder with Rapid Setting Property for Construction Material of LFS Produced from Various Manufacturing Process (다양한 철강제조공정에서 부산되는 전기로 환원슬래그의 급경성 무기결합재로의 적용성 검토)

  • Kim, Jin-Man;Choi, Sun-Mi;Kim, Ji-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.70-77
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    • 2012
  • The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.

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Physical and Chemical Properties of Atomizing EFOS as Fine Aggregate for Concrete (아토마이징 전기로 산화슬래그 잔골재의 물리·화학적 특성)

  • Beom-Soo Kim;Sun-Mi Choi;Sang-Chul Shin;Sun-Gyu Park;Jin-Man Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.70-78
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    • 2023
  • Blast furnace slag, a by-product of the steel industry, is mostly recycled as concrete admixture, but electric arc furnace slag has not been recycled to date. In particular, since electric arc furnace slag partially contains free lime (free-CaO) in the discharge, it is necessary to review this in order to recycle f or construction materials. Recently an atomizing process which is a method of rapidly cooling electric arc furnace slag has been developed and applied. Therefore, in order to use the fine aggregate of oxidized slag from electric furnace restored by this method as an aggregate for concrete, physical damage and chemical reviewing are required. In this study, a physical and chemical review was conducted on the fine aggregate of Electric Arc Furnace Oxidizing Slag (EFOS) as a by-product of the steel manufacturing process with atomizing process. In this experimental study, EFOS was experimentally examined about whether it can be used as concrete fine aggregate. Also, we intend to provide basic data for the future use of the EFOS fine aggregate. As a result of the experimental study, it was found that the fine aggregate of the EFOS satisfied the quality standards of the fine aggregate for concrete in most items specified by Korean Standard.

A Study on Phosphate Removal Characteristic of EAF Slag for Submarine Cover Material (EAF Slag의 해양복토제 활용을 위한$PO_4{^-}-P$ 제거특성에 관한 연구)

  • Kim, Jae-Won;Seo, Jong-Beom;Kang, Min-Gyeong;Kim, In-Deuk;Oh, Kwang-Joong
    • Clean Technology
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    • v.16 no.4
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    • pp.258-264
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    • 2010
  • This study estimated the possibility of phosphate removal characteristics to utilize EAF(electric arc furnace) slag as submarine cover material. The major phosphate removal mechanism was a certain formation of HAP precipitation occurred by the ionization reaction between $Ca^{2+}$ and $OH^-$, which were leached from the EAF Slag. Another phosphate removal mechanism was the adsortion of EAF slag surface. As a result of $PO_4{^-}-P$ removal characteristics using continuous column reactor, $PO_4{^-}-P$ concentration decreased rapidly after 3 days and 10 days later, it show under 0.5 ppm. The result as applied in real sea water, shows that the phosphate removal effects were 93~98% by the subaqueous sediment removal using the EAF slag. In conclusion, EAF slag is useful in $PO_4{^-}-P$ removal and control and it is possible to use without additional process like crush and selection.

Synthesis of $Al_2O_3$-SiC-C refractory powders by Self-propagating High Temperature Synthesis (연소합성법을 이용한 $Al_2O_3$-SiC-C 계 내화분말 합성의 최적조건 결정)

  • 강충일;윤존도
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.205-205
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    • 2003
  • 우리나라에서는 많은 양의 폐분진이 발생하며 경남지역에서는 연간 3만톤의 폐분진이 발생한다. 매년 폐기물의 발생량은 증가하고 있으며 폐분진류의 주성분은 실리카와 알루미나가 주성분을 이룬다. 특히 주조, 제강 등 금속공업에서 발생하는 분진은 입자가 미세한 다량의 실리카와 알루미나로 이루어져 있어 탄화규소(SiC) 및 알루미나-탄화규소-탄소(A1$_2$O$_3$-SiC-C)계 내화물 제조에 분쇄공정 없이 세라믹스의 원료로 활용할 수 있다. 현재 알루미나-탄화규소-탄소(Al$_2$O$_3$-SiC-C)계 내화물 제조를 위해 제조공정이 간단한 연소합성법을 이용하지만 분말제조 공정 중 분위기 조절에 많은 비용이 요구되고 있어 시급한 대안이 필요한 상태이다.

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Simulation model at continuous steel-making process (연속제강공정의 simulation model)

  • Moon, Il;Song, Hyung-Keun;Shim, Jae-Dong
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.474-478
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    • 1986
  • The phenomenon of a continuous Steel-making process was studied with a set of collected equilibrium data for the steel-oxidation reactions. Mass and Heat balances were also established. Mass transfer constants which are physically unmeasurable but escential for the simulation study in the steel-making process were calculated from the experimental data using an optimization technique. Based on these data various operating conditions and process characteristics were examined.

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A Study on the Temperature Analysis of Casting Mould by Boundary Element Method (경계요소법을 이용한 주철제 주형의 온도해석에 관한 연구)

  • 민수홍;조의일;김옥삼
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.3
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    • pp.485-496
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    • 1992
  • 본 연구에서는 제철, 제강공정에서 많이 사용하고 있는 C22FR1.4형의 주형을 상사적으로 축소시킨 주철제(GC25) 주형에 순알루미늄(순도99%)의 주물을 용입하여 응고 및 냉각 과정의 주물 및 주철제 주형에 미치는 열의 영향에 관하여 2차원 비정상 열전도 문제를 경계요소법으로 해석하고 실험을 통하여 검증하였다.

Trend on the Recycling Technologies on the High-efficiency Rapid Cooling Method of Ladle Furnace Slag by the Patent and Paper Analysis (특허와 논문으로 본 제강 환원슬래그의 고효율 급냉 자원순환기술 동향)

  • Kim, Jin Man;Cho, Young-Ju;Cho, Bong-Gyoo
    • Resources Recycling
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    • v.23 no.2
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    • pp.90-97
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    • 2014
  • The artificial dry silica used as dry aggregates in domestic is collected increasing every year. It is required drying process for the production of dry aggregates, therefore, it is main culprit of the cost up of aggregates and air pollution by using fossil fuel for the solution, it is developed alternative aggregates for the replacement of dry aggregates very ungently. In this article, the patents and papers for the recycling technology on the high-efficiency rapid cooling method of ladle furnace slag were collected and analyzed. The open patents of USA (US), European Union (EP), Japan (JP), and Korea (KR) and SCI journals from 1977 to 2013 were investigated. The patents and journals were collected using key-words and filtered by the definition of the technology. The patents and journals were analyzed by the years, countries, companies, and technologies and the technical trends were discussed in this paper.

The Properties of Synthetic Calcium Ferrite for Ironmaking and Steelmaking using Industrial By-products - (1) (산업부산물을 활용한 제철·제강용 합성 칼슘 페라이트 특성 - (1))

  • Park, Soo Hyun;Chu, Yong Sik;Seo, Sung Kwan;Park, Jae Wan
    • Resources Recycling
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    • v.23 no.5
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    • pp.3-11
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    • 2014
  • Calcium ferrite is more effective binder for making sintered ore and flux for steel making because of it's low melting temperature. In this Study, calcium ferrite was made by calcinating method in the cement manufacturing process in order to reduce manufacturing costs and increase productivity. Limestone and calcination sludge were used as CaO source, steelmaking sludge, blast furnace dust and iron ore were used as Fe-bearing raw materials. The sintering temperature of specimens is in the range of $950{\sim}1170^{\circ}C$. For Calcium ferrite can be used 'binder for making sintered ore' or 'flux for converter/electric furnace' with a low melting point properties, the raw material characteristics and sintering properties were investigated.

A Study on the Carbon Composite Briquette Iron Manufacturing Using Fe-containing Process Wastes (함철부산물을 활용한 탄재 내장 단괴 제조에 관한 연구)

  • Yu, Jong Yeong;Yang, Dae Young;Shin, Hee Dong;Sohn, Il
    • Resources Recycling
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    • v.24 no.3
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    • pp.34-43
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    • 2015
  • Raw materials in steel industry decide on the productivity, quality and price competitiveness. Utilizing iron-containing by-products as raw materials for steel products can save the cost of cleaning up iron-containing by-products and solve environmental issues. Iron-containing by-products have a small particle size. If they are directly inserted in a steel making process, it cause a problem such as poor heat flow and scattering. To solve these problems and induce the additional reduction, study concern with iron ore-coal mixed briquette technique are conducted by many researchers. In this paper, method of making carbon composite briquette iron(CCBI) using iron-containing by-products was studied. The effect of composition of Fe-containing process wastes, reducing agent, flux and binder on formability of CCBI (carbon composite briquette iron) was measured.