• Title/Summary/Keyword: 접합 계면

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25년 장기간 동작된 태양전지 모듈의 열화모드 및 열화메커니즘 분석

  • Park, No-Chang;Han, Chang-Un;Kim, Dong-Hwan
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.10a
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    • pp.34.2-34.2
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    • 2011
  • 본 연구에서는 1986년에 국내 섬 지역에 설치된 태양전지 모듈을 대상으로 전기적 특성값의 열화 및 열화 원인에 대한 분석을 실시하였다. 태양전지 모듈의 초기 최대 출력값은 50 W였고, 5인치 단결정 실리콘 태양전지 36개로 구성되어 있었다. 첫째로, 육안 검사를 통해서 태양전지 모듈의 열화 현상을 관찰하였다. 태양전지 모듈의 절연성은 IEC 61215의 기준으로 측정하였다. 태양전지 모듈의 전기적 특성평가를 통해서 최대 출력값의 변화량을 측정하였고, EL(Electroluminescence) 측정을 통해서 태양전지의 열화를 분석하였다. 이를 통해 분석된 주요 열화 모드는 봉지재 (Encapsulant)의 변색(Discoloration) 및 박리(Delamination)현상이었다. 봉지재의 변색된 부분 및 변색되지 않은 부분의 태양광 반사도를 측정한 결과 변색된 부위의 반사도가 증가한 것을 확인하였다. 두번째로 최대 출력전압을 태양전지 모듈에 인가한 상태에서 태양전지 각각의 온도를 T.C (Thermocouple)을 이용하여 측정하였고, 이를 통해서 태양전지의 열화와 온도와의 관계를 분석하였다. 마지막으로 태양전지 모듈의 단면분석을 통해서 봉지재의 박리현상 및 리본와이어의 솔더 접합계면을 관찰하였다. 또한, 봉지재를 제거한 후에 SEM&EDX를 통해서 리본와이어 및 금속전극의 부식현상을 분석하였다.

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Characterization of ITO surfaces treated by the remote plasma (원거리 플라즈마에 의해 처리된 ITO 표면 상태의 특징)

  • 김석훈;김양도;전형탁
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.130-130
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    • 2003
  • 일반적으로 Indium tin oxide (ITO)는 유기EL 소자 제작 공정에서 필수 불가결한 물질로 알려져 있다. ITO는 정공 수송의 기능을 하게 되는데 정공 주입의 효율을 향상시키기 위해서는 ITO 표면의 저 저항화와 ITO/유기박막 접합계면의 일함수 값의 적절한 균형이 중요하다. 그리고 현재 플라즈마를 이용한 ITO 기판의 세정은 산소 래디칼을 이용하여 표면을 산화하는 방식인 산소 플라즈마를 이용한 세정 방법이 널리 이용되고 있다. 본 연구에서는 ITO 표면의 탄소 오염물을 제거하여 저항특성을 향상시키기 위하여 원거리 산소와 수소 플라즈마 세정을 적용하였고, 그에 따른 탄소를 포함하는 오염물의 제거 효율과 산소와 수소 플라즈마로 처리된 ITO 표면의 특징을 기술하였다. 실험에 사용된 플라즈마 소스는 radio-frequency(RF) 플라즈마이고, 원거리 플라즈마 세정 시스템과 표면 분석 장비인 X-ray photoelectron spectroscopy(XPS)가 in-situ로 연결되어 있는 진공장비로 분석을 하였다 플라즈마 세정 전에 전처리 세정을 시행하지 알았으며, 세정 후 in-situ XPS에 의해서 화학 조성 및 결합 구조의 변화를 분석하였다. 또한 일함수와 면저항 값을 측정하고 그에 따른 표면의 저항 특성 및 표면 전위에 관하여 세정 효율과 연관지어 해석하였다. 원거리 산소/수소 플라즈마 세정 후 ITO 표면의 탄소오염물이 검출한계 이하로 효과적으로 제거된 것을 in-situ XPS 분석 결과로 확인하였고, 플라즈마 처리 순서 및 플라즈마 파워를 변화하여 그에 따른 표면의 결합 상태 및 화학 조성의 변화를 비교 분석하였다.

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Dynamic Fracture Analysis at Strip with Composite Materials (복합재로 된 판재에서의 동적 파괴 해석)

  • Cho Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.265-270
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    • 2006
  • When the dynamic crack propagates along the boundary at the strip with composite materials and tears apart it, the equivalent stress and strain, and the traction stress are investigated near its boundary. There are the maximum equivalent stress and plastic strain at the very seperated part and the maximum displacement at the bent part of the end of strip. The traction stress becomes higher as the separation distance becomes more. Its maximum value becomes 75 MPa as this distance becomes 0.015 mm. As this distance becomes more than 0.015 mm, this stress becomes lower. As this distance becomes more than 0.13 mm, the value of this stress becomes 0 constantly. This study aims at doing the basic study to provide the data necessary for the precise analysis of fracture intensity, the safety design and the development of advanced materials.

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Fabrication of the interface-treated ramp-edge Josephson junctions using Sr$_2AlTaO_6$ insulating layers (Sr$_2AlTaO_6$ 절연막을 이용한 계면처리된 경사형 모서리 조셉슨 접합의 제작)

  • Choi, Chi-Hong;Sung, Gun-Yong;Han, Seok-Kil;Suh, Jeong-Dae;Kang, Kwang-Yong
    • 한국초전도학회:학술대회논문집
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    • v.9
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    • pp.63-66
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    • 1999
  • We fabricated ramp-edge Josephson junctions with barriers formed by interface treatments instead of epitaxially grown barrier layers. Low-dielectric Sr$_2AITaO_6$(SAT) layer was used as an ion-milling mask as well as an insulating layer for the ramp-edge junctions. An ion-milled YBa$_2Cu_3O_{7-x}$ (YBCO)-edge surface was not exposed to solvent through all fabrication procedures. The barriers were produced by structural modification at the bottom YBCO edge using plasma treatment prior to deposition of the top YBCO electrode. We investigated the effects of pre-annealing and post-annealing on the characteristics of the interface-treated Josephson junctions. The junction parameters were improved by using in-situ RF plasma cleaning treatment.

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Study About Measurement of Interfacial Bonding Strength of STS/Al Clad sheet by Blanking Process (블랭킹 공정을 이용한 STS/Al 클래드 판재의 계면 접합력 측정에 관한 연구)

  • Kim, T.H.;Lee, K.S.;Kim, J.H.;Moon, Y.H.;Lee, Y.S.;Yoon, E.Y.
    • Transactions of Materials Processing
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    • v.27 no.5
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    • pp.267-275
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    • 2018
  • The clad sheet material is produced by a roll-bonding process of one or more materials with different properties. Good formability of clad sheet material is an essential property in to deform a clad metal sheet into a part or component. Performance of the clad sheet material largely depends on interfacial bond strength between different materials. In this study, interfacial bond strength of STS/Al clad sheet was analyzed by varying experimental parameters using a blanking process. Experimental parameters are the punching speed, clearance, and stacking order of plate materials. In addition, blanking test results were compared with bond strengths measured by the T-peel test, that analyzes interface bonding strength of the standard clad sheet. The blanking process was analyzed by the finite element method under the sticking condition of interface of different materials, and experimental results and analysis results were compared.

Interfacial Structure of Inconel/$Si_3N_4$ Joint Using Ag-Cu-Ti Brazing Metal (Ag-Cu-Ti Brazing 금속을 이용한 Inconel/$Si_3N_4$ 접합의 계면구조)

  • 정창주;장복기;문종하;강경인
    • Journal of the Korean Ceramic Society
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    • v.33 no.12
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    • pp.1421-1425
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    • 1996
  • Sintered Si3N4 and Inconel composed of Ni(58-63%) Cr(21-25%) Al(1-17%) Mn(<1%) fe(balance) were pressurelessly joined by using Ag-Cu-Ti brazing filler metal at 950℃ and 1200℃ under N2 gas atmosphere of 1atm and their interfacial structures were investigated. In case that the reaction temperature was low as 950℃ its interfacial structure was "Inconel metal/Ti-rich phase layer/brazing filler metal layer/Si3N4 " Ti used as reactive metal existed in between inconel steel and brazing metal and moved to the interface of between brazing filler metal nd Si3N4 according as reaction temperature increased up to 1200℃. The interfacial structure of inconel steel-Si3N4 reacted at 1200℃ was ' inconel metal/Ni-rich phase layer containing of Fe. Cr and Si/Cu-rich phase layer containing of Mn and Si/Si3N4 " Cr Mn, Ni and Fe diffused to the interface of between brazing filler metal and Si3N4 and reacted with Si3N4 The most reactive components of ingredients of inconel metal were Cr and Mn. On the other hand Ti added as reactive components to Ag-Cu eutectic segregated into Ni-rich phase layer,.

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The Study on embedded components high integrated packaging and drop reliability (부품 내장형 고집적 패키징 및 Drop 신뢰성에 관한 연구)

  • Chung, Yeon-Kyung;Park, Se-Hoon;Ha, Sang-Ok;Jun, Byung-Sub;Cha, Jung-Min;Park, Jong-Chul;Kang, Nam-Kee;Jung, Seung-Boo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.315-315
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    • 2010
  • 휴대용 전자 기기는 얇고 가벼우면서 빠른 대용량을 처리하는 속도와 다기능이 필요한 추세로 가고 있다. 기기 크기가 작아짐에 따라서 내장 되는 칩 또한 소형화, 고집적화, 고성능화가 요구되므로 이에 상응하는 발전된 패키징 기술이 필요하게 되었고, 이에 대응하기위해서 embedded components device 패키징 기술이 필요로 하게 되었다. 본 연구에서는 $21{\Omega}$ 의 저항 값을 갖는 1005 수동 소자를 prepreg를 이용하여 PCB기판에 내장 한 후 micro via를 이용하여 무전해 구리 도금으로 전기적인 연결을 하여 기판을 제작하였다. 제작되어진 기판으로 Reflow, Aging 테스트 후 칩과 계면간의 금속화합물 반응을 관찰하였다. 또한 Reflow외 시효처리를 끝마친 기판을 사용하여 drop test를 실시한 후 fail 발생 시 저항 값의 변화와 접합부의 미세조직을 관찰하였다.

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Optimization of Friction Welded Joint Conditions in Alloy718 and the Nondestructive Evaluation (Alloy718 마찰접합조건의 최적화와 비파괴 평가)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.53-57
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    • 2008
  • Friction welding was performed to investigate mechanical properties for Ni-base superalloy with 15 mm diameter solid bar. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, impact energy test, Vickers hardness surveys of the bond of area and heat affected zone. And then, the nondestructive technique to evaluate the weld quality was carried out by acoustic emission(AE) and ultrasonic attenuation coefficient. The tensile strength of the friction welded joint was shown up to 90 % of the Alloy718 base metal under the condition of the heating time over 5 sec. The optimal welding conditions were n=2,000 rpm, $P_1=200$ MPa, $P_2=200$ MPa, $t_1=8$ sec and $t_2=5$ sec when the total upset length was 4.4 mm.

Clad강의 debonding 현상에 대한 연구 2

  • 윤중근;김희진
    • Journal of Welding and Joining
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    • v.5 no.4
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    • pp.22-27
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    • 1987
  • The debonding of clad steel was often occurred at interface between stainless steel and carbon steel during the fabrication of pressure vessel. In order to clarify the causes of debonding phenomena, the fabrication sequences were fully analyzed. As a result, possible factors were noticed for causing the debonding of clad steel, that is, thermal treatment on weldment and welding. Moreover the existence of hydrogen diffused from surroundings also expedites the debonding of clad steel. In this stud, the effect of welding thermal cycle, hydrogen and mixed condition under thermal treatment on the interfacial strength of clad steel were investigated to understand the debonding mechanism of clad steel. From this study, it has been confirmed that the interfacial strength of clad steel was remarkablely deteriorated due to welding and/or existence of hydrogen under thermal treatment. In the case of welding thermal cycle effect, the higher temperature at interface experienced by welding, the more reduction in interfacial strength of clad steel resulted in. And the existence of diffusible hydrogen also reduced the interfacial strength. It is also found that the interfacial strength of clad steel became much lower value than that of the as-received plate under coexistence of above mentioned factors.

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Reliability of Joint Between Solder Bump and Ag-Pd Thick Film Conductor and Interfacial Reaction (솔더범프와 Ag-Pd 후막도체의 접합 신뢰성 및 계면반응)

  • Kim Gyeong Seop;Lee Jong Nam;Yang Taek Jin
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.11a
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    • pp.151-155
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    • 2003
  • The requirements for harsh environment electronic controllers in automotive applications have been steadily becoming more and more stringent. Electronic substrate technologists have been responding to this challenge effectively in an effort to meet the performance, reliability and cost requirements. An effect of the plasma cleaning at the alumina substrate and the IMC layer between $Sn-37wt\%Pb$ solder and Ag-Pd thick film conductor after reflow soldering has been studied. Organic residual carbon layer was removed by the substrate plasma cleaning. So the interfacial adhesive strength was enhanced. As a result of AFM measurement, Ag-Pd conductor pad roughness were increased from 304nm to 330nm. $Cu_6Sn_5$ formed during initial ref]ow process at the interface between TiWN/Cu UBM and solder grew by the succeeding reflow process so the grains had a large diameter and dense interval. A cellular-shaped $Ag_3Sn$ was observed at the interface between Ag-Pd conductor pad and solder. The diameters of the $Ag_3Sn$ grains ranged from about $0.1\~0.6{\mu}m$. And a needle-shaped $Ag_3Sn$ was also observed at the inside of the solder.

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