• Title/Summary/Keyword: 접촉성 피로

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Influence of Carbon Content on Rolling Contact Fatigue of High Frequency Induction-Hardened Medium Carbon Steels (고주파 유도경화처리한 중탄소강의 회전접촉 피로거동에 미치는 탄소함량의 영향)

  • Choe, Byeong-Yeong;Lee, Dong-Min
    • Korean Journal of Materials Research
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    • v.7 no.9
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    • pp.744-749
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    • 1997
  • 본 연구에서는 고주파 유도경화처리한 중탄소강의 회전접촉 피로거동을 0.44wt.%C강과 0.55wt.%C강을 사용하여 조사하였다. 회전접촉 피로시험은 Polymet RCF-1 시험기에서 탄성유체 윤활 조건으로 회전속도 8,000rpm, 최대 Hertz응력 492kg/m$m^2$을 가하면서 실시하였다. 미세한 lath마르텐사이트가 고주파 유도경화한 0.44wt.%C강과 0.55wt.%C강의 표면경화층에 형성되었고 소량의 페라이트가 일부 형성되었으며 0.44wt.%C강과 0.55wt.%C에 비해 비교적 큰 페라이트가 나타났다. 회전접촉 피로시험 후 표면경도가 거의 유지되는 표면경화층에서 회전접촉 피로시험전에 비해 경도가 상승하였다. 이 경도증가량의 최대치($\Delta$ Hv$_{max}$)와 피로수명과의 관계를 조사한 결과 0.55wt.%C강이 0.44wt.%C강에 비해 회전접촉 피로중에 일어나는 소변형에 대한 높은 저항성에 주로 기인하여 $\Delta$ Hv$_{max}$값은 낮게 나타나고 피로수명은 높게 나타났다.

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Axial Fatigue Behavior of Structural Cables (구조용 케이블의 축방향 피로거동)

  • Suh, Jeong In;Chang, Sung Pil
    • Journal of Korean Society of Steel Construction
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    • v.10 no.4 s.37
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    • pp.589-600
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    • 1998
  • This study was planned to verify the usefulness of Latin square design method in fatigue tests of cables and to see the axial fatigue behavior of wire ropes being used as hangers in suspension bridges. Three parameters : mean stress, stress range. and specimen length, were adopted for verification. The effects of these parameters are in argument except for stress range. Three classes in each parameter were used. Triple replication was performed in each cell to increase the number of replication (or degree of freedoms). The major cause of fatigue failure was fretting fatigue at trellis contact point. Three chosen parameters were proved to be significant. It was verified that the effect of stress range was in agreement with expectation, but the effect of specimen length was contrary to the expectation. It was also observed that the effect of mean stress depended upon the chosen level. Therefore Latin square design method is effective for verifying the parameters that affect fatigue behaviour under orthogonality conditions.

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Prediction of Fretting Fatigue Life on 2024-T351 Al-alloy (2024-T351 알루미늄 합금판 프레팅 피로수명 예측)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.7
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    • pp.601-611
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    • 2007
  • Most of mechanically jointed aircraft structures are always encountered the fretting damages on the contact surfaces between two jointed structural members or at the edges of fastener holes. The partial slip and contact stresses associated with fretting contact can lead to severe reduction in service lifetime of aircraft structures. Thus a critical need exists for predicting fretting crack initiation in mechanically jointed aircraft structures, which requires characterizing both the near-surface mechanics and intimate relationship with fretting parameters. In this point of view, a series of fretting fatigue specimen tests for 2024-T351 Al-alloy, have been conducted to validate a mechanics-based model for predicting fretting fatigue life. And included in this investigaion were elasto-plastic contact stress analyses using commercial FEA code to quantify the stress and strain fields in subsurface to evaluate the fretting fatigue crack initiation.

Fatigue Study for a Shift Fork of a Dual Clutch Transmission (듀얼클러치 변속기의 쉬프트 포크에 관한 피로해석 연구)

  • Kim, Kyounghoon;Jeong, Jongkyu;Won, Jongjin;Jeong, Jayil
    • Journal of Auto-vehicle Safety Association
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    • v.4 no.1
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    • pp.23-26
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    • 2012
  • 본 논문은 듀얼클러치 변속기 변속 메커니즘 개발을 위한 동역학적 시뮬레이션 해석 및 피로수명 해석에 관한 연구이다. 캠을 이용한 쉬프트 포크의 이송으로 기어를 변속하는 개념을 갖는 쉬프트 메커니즘의 작동성 및 설계안 검증을 위해 캠의 회전 속도, 접촉면의 경계조건 및 싱크로나이저 슬리브에서의 저항을 반영한 모델링을 구성하여 동역학적 시뮬레이션을 실시하였다. 각 파트의 응력 및 변형률 발생을 해석하여 설계 개선안을 도출하고, 개선안이 반영된 최종 시작모델의 시뮬레이션 상 최대 응력 발생 시점에서 시프트 포크의 각 접촉면 별 외력 작용을 분석하여 이를 적용한 피로 해석을 진행하였다.

Comparison and Estimation of Fretting Fatigue Damage Parameters for Aluminum Alloy A7075-T6 (A7075-T6 알루미늄 합금의 프레팅 피로 손상 파라미터 비교 평가)

  • Hwang, Dong-Hyeon;Cho, Sung-San
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1229-1235
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    • 2011
  • Fatigue tests were conducted on the aluminum alloy, A7075-T6 to determine the most reliable fretting fatigue damage parameter. Specimens with grooves were used, so that either fretting fatigue crack at the pad/specimen interface or plain fatigue crack at the groove could be nucleated, depending on the pad pressure. Both the crack nucleation location and initial crack orientation were examined using optical microscopy, and the results were used to assess the reliability of the various fretting fatigue damage parameters that have been most commonly used in the literature. Finite element analysis was employed to obtain the stress and strain data of the specimen, which were needed to estimate the parameter values and the orientation of the critical plane. It was revealed that both the Fatemi.Socie and McDiarmid parameters, which assume shear-mode fatigue cracking, are the most reliable.

Prediction of Fretting Fatigue Life for Lap Joint Structures of Aircraft (항공기 겹침이음 조립구조의 프레팅 피로수명 예측)

  • Kwon, Jung-Ho;Joo, Seon-Yeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.7
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    • pp.642-652
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    • 2009
  • Most of lap jointed aircraft structures encounter the fretting damages, which provoke fretting cracks prematurely and lead to significant reduction of fatigue life. In the case of ageing aircrafts especially, this fretting fatigue problem is a fatal threat for the safety and airworthiness. Recently, as the service life extension program(SLEP) of ageing aircrafts has become a hot issue, the prediction of fretting fatigue life is also indispensable. On these backgrounds, a series of experimental tests of fretting fatigue on bolted lap joint specimens, were performed. And the fretting crack initiation and propagation life of each specimen were evaluated using existing and newly proposed prediction models with the fretting parameters obtained from the FEA results for elasto-plastic contact stress analyses. The validations of prediction models were also discussed, comparing the prediction results with experimental test ones.

The Parametric Study Effecting on the Fatigue Life of Rail on High Speed Railway (고속철도 레일의 피로수명에 영향을 미치는 매개변수 연구)

  • Park, Yong-Gul;Kang, Yoon-Suk;Go, Dong-Chun;Sung, Deok-Yong
    • Journal of the Korean Society for Railway
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    • v.12 no.3
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    • pp.396-404
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    • 2009
  • With developing the next generation high speed railway, there need to be plans to make sure of running safety though researchs on the crack and break of rail by rolling contact fatigue. Therefore, this study performed the parametric analysis effecting on the fatigue life of rail using simplified equations. It analyzed the internal stress of rail according to the track quality, train velocity, wheel radius, track stiffness, sleeper space, wheel load. For the more, via the finite element method, it analyzed shear force on the rail head which could be changed by the early length of crack, angle of crack and temperature. As a result, this study continued the main parameter effecting on the fatigue life of rail.

Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway (구름접촉피로시험을 통한 고속철도 레일연마량 분석)

  • Sung, Deok-Yong;Chang, Ki-Sung;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.141-146
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    • 2012
  • The rail surface defects which are generated on repeated rolling contact fatigue are getting increased according to high speed, high density, and minimum weight. In addition, Increasing noise and vibration are affected by these also impact load generated as well. Because of this phenomenon, more serious and critical damages were occurred. In fact, in order to control them, the rail grinding amount in Korea. This study evaluated how depth of hardening on rail surface is formed and suggested optimal rail grinding amount by RCF(rolling contact fatigue) test with generated contact pressure between KTX wheel and UIC60 rail by applying FEM analysis. Therefore, the amount was generated approximately 0.2mm/20MGT to maintain integrity of rail surface by getting rid of depth of hardening on rail according to rail accumulated passing tonnage.

Comparative Study on Maximal and Habitual Clenching Through T-Scan System (T-Scan System을 이용한 Maximal Clenching과 Habitual Clenching의 비교연구)

  • Young-Ku Kim
    • Journal of Oral Medicine and Pain
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    • v.14 no.1
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    • pp.35-42
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    • 1989
  • 악구강계의 질환을 진단하고 치료후의 예후를 판정하기 위하여 maximal clenching시에 측정된 tooth contacts의 수와 분포가 이용되어 왔다. 그러나 maximal clenching시 반복된 tooth contacts의 측정은 저작근 피로등 문제점을 가지고 있다. 본연구는 건강한 성인 15명을 대상으로 maximal clenching 및 habitual clenching시 T-Scan system을 이용하여 치아접촉 수와 접촉시간을 측정, 비교 검토하여 habitual clenching을 이용한 방법이 Tooth contacts의 연구에 이용될 수 있는지를 확인 하는데 목적이 있으며, 연구결과는 다음과 같다. 1. Habitual clenching시 upright, semisupine position에서의 전측두근의 근활성은 maximal clenching시의 64.5%, 61.9% 및 73.3%로 나타났다. 2. Maximal clenching시 치아접촉 수와 접촉시간은 16.82개 및 0.429초로 나타났으며 habitual clenching시에는 11.65개 및 0.177초로 나타났다. 3. 치아접촉수와 접촉시간은 체위에 따라 크게 변화되지 않았다. 4. 치아접촉수와 접촉시간의 측정시에 habitual clenching을 이용하는 방법이 maximal clenching을 이용하는 방법보다 재현성이 더 높은 것으로 나타났다. 5. Tooth contacts의 연구시 habitual clenching을 기준으로 사용할 수 있다.

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Analysis of Damaged Patterns and Fire Hazards by Mechanical Stress of Polyvinyl Chloride Insulated Cords (비닐절연코드의 기계적 피로에 의한 소손패턴 및 화재위험성 분석)

  • Kim, Hyang-Kon;Kim, Dong-Ook;Gil, Hyoung-Jun;Kim, Dong-Woo;Choi, Hyo-Sang
    • Proceedings of the KIEE Conference
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    • 2009.04a
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    • pp.208-210
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    • 2009
  • 본 논문에서는 비닐절연코드의 기계적 피로에 의한 소손패턴과 화재위험성에 대하여 실험, 분석하였다. 비닐절연코드는 2중의 절연피복으로 되어 있으며 도체는 여러 가닥의 소손들로 구성되어 있다. 비닐코드는 반복적인 구부림이나 인장등 기계적 피로에 의해 피복 내 도체가 손상을 입게 되며 전기가 흐르고 있는 상태에서 끊어진 소선들이 접촉과 끊어짐을 반복함으로써 아크와 열이 발생하며 이때 발생한 마크와 열에 의해 피복이 탄화되어 결국에는 착화됨을 볼 수 있었다. 이러한 기계적 피로에 의한 국부 발열과 화재 예방을 위한 기술개발이 필요한 것으로 사료된다.

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