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Vacuum Web-coater with High Speed Surface Modification Equipment for fabrication of 300 mm wide Flexible Copper Clad Laminate (FCCL) (초고속 대면적 표면 처리 장치가 부착된 300 mm 폭 연성 동박적층 필림 제작용 진공 웹 코터)

  • Choi, H.W.;Park, D.H.;Kim, J.H.;Choi, W.K.;Sohn, Y.J.;Song, B.S.;Cho, J.;Kim, Y.S.
    • Journal of the Korean Vacuum Society
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    • v.16 no.2
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    • pp.79-90
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    • 2007
  • Prototype of $800{\ell}$ vacuum web coater (Vic Mama) consisting of ion source with low energy less than 250 eV for high speed surface modification and 4 magnetron sputter cathodes was designed and constructed. Its performance was evaluated through fabricating the adhesiveless flexible copper clad laminate (FCCL). Pumping speed was monitored in both upper noncoating zone pumped down by 2 turbo pumps with 2000 l/sec pumping speed and lower surface modification and sputter zone vacuumed by turbo pumps with 450 1/sec and 1300 1/sec pumping speed respectively. Ion current density, plasma density, and uniformity of ion beam current were measured using Faraday cup and the distribution of magnetic field and erosion efficiency of sputter target were also investigated. With the irradiation of ion beams on polyimide (Kapton-E, $38{\mu}m$) at different fluences, the change of wetting angle of the deionized water to polyimide surface and those of surface chemical bonding were analyzed by wetting anglometer and x-ray photoelectron spectroscopy. After investigating the deposition rate of Ni-Cr tie layer and Cu layer was investigated with the variations of roll speed and input power to sputter cathode. FCCL fabricated by sputter and electrodeposition method and characterized in terms of the peel strength, thermal and chemical stability.

A Study on the Physical Properties and Permeability of Permaeable Poly Concrete (투수성 폴리머 콘크리트의 물성과 투수성능에 관한 연구)

  • 박응모;조영국;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.10 no.6
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    • pp.213-222
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    • 1998
  • Covering polmer mortar as a filter for permeable polymer concrete on the base polymer concrete is nessary for good permeability from infiltration continuously. Therefore, three covering polymer mortars on the optimum base polymer concrete were cast immediatly following on the casting of the base polymer concrete. They are tested for compressive and flexural strengths, adhesion in tension, hardening shrinkage and permeability, and the effects of the mix proportioning factors on the properties of the permeable polymer concrete are discussed. From the test results, increase in the compressive strength and decrease in the coeffiecient of permeability of base polymer concrete are clearly obserbed with increasing filler-binder ratio. The base polymer concretes having a compressive strength of 9.4~28.3MPa and a coefficient of permeability of 0.12~1.93 cm/s can be produced in the consideration of the mix proportioning factors. Binder and filler contents in mix proportions had a great influence on the permeability of polymer concretes. The mechanical properties of permeable polymer concretes covered with polymer mortar using crushed stone are superior to other filters, and hardening shrinkage is the smallest in filters. It is apparent that adhesion between the base polymer concrete and polymer mortar is affected by the degree of hardening shrinkage. From this study, proper mix proportions can be recommended in the consideration of properties of the permeable polymer concrete.

Analysis on Physical Property of Para-aramid/Nylon Hybrid filaments according to the ATY nozzle Diameter (ATY Nozzle 직경변화에 따른 Aramid/Nylon Hybrid사의 ATY 물성)

  • Park, Mi-Ra;Choi, La-Hee;Ma, Hye-Young;Park, Sung-Woo;Kim, Seung-Jin
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.64-64
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    • 2012
  • 아라미드는 일반적인 유기섬유와는 다른 우수한 역학적 성질을 바탕으로 보호의류 중에서 방탄방호 및 방검보호 의류에 사용되는 고부가 소재이다. 현재까지 ATY기계에서 사의 구조와 물성에 큰 영향을 미치는 Nozzle의 구조에 대한 연구결과는 많이 발표되어왔다. 그러나 최근 들어 소방방화방 검용 보호의류에 많이 사용되는 아라미드사에 ATY 공정 중에서 Nozzle의 직경이 ATY사의 물성에 어떤 영향을 미치는가에 대한 연구는 발표된 바가 없다. 따라서 본 연구에서는 Para-aramid/Nylon hybrid사를 이용하여 ATY로 제조할 경우, 표면에 생기는 loop로 인하여 타 소재와 접착시, 접착제 담지 성능이 향상되어 접착력이 상승되는 반면 아라미드 Hybrid사의 역학물성은 ATY가 가공되기 전의 물성보다 저하되는 약점을 가지고 있다. 따라서 본 연구에서는 ATY 제조공정에서 Nozzle의 직경을 달리할 때 Aramid/Nylon Hybrid ATY사의 물성변화를 분석함으로서 방화복과 방검용 보호의류에 적합한 아라미드 ATY사를 개발하고자 한다. 본 연구에서는 ATY 제조공정 중 다른 공정조건은 동일하게 하고 Nozzle의 직경을 0.6, 0.75, 1, 1.2mm로 변경하여 4가지 시료를 준비하고 물성분석을 위하여 제조된 시료의 강신도, 초기탄성률을 각각 측정하여 인장특성을 확인하였으며, 건열수축률과 습열수축률을 측정하여 시료의 열 수축률을 측정 분석하였다. 표면의 루프 발현 정도를 보기위하여 형태 불안정성을 측정 평가하였으며 영상현미경시스템을 사용하여 표면특성을 측정 평가하여 다음과 같은 결론을 얻었다. Nozzle의 직경이 증가함에 따라 절단강도는 30% 감소하였고 초기탄성률은 3배 가까이 감소하였다. 그리고 절단신도는 2배정도 증가하는 경향을 나타내었다. 또한 Nozzle의 직경이 증가함에 따라 ATY hybrid사의 건 습열수축률이 증가하다가 직경이 1.2mm일 때 감소하는 경향을 나타내었고 직경 변화에 따라 4~6%의 열 수축률의 분포를 보였다. Para-aramid/Nylon hybrid사의 형태불안정성은 0.3~0.5%를 분포를 나타내었고 Nozzle의 직경이 0.6, 1mm일 때 상대적으로 낮은 ATY의 불안정성이 확인되었다. Nozzle의 직경이 감소할수록 loop의 엉킴이 적으며 flat하였으며 직경이 1.2mm일 때 가장 조밀하고 표면에 loop가 많이 형성된 것을 확인하였다.

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A study on the curing characteristics of multi-concentrating UV-LED Curable Coating (다중 집광성 UV-LED 경화형 코팅의 경화특성에 관한 연구)

  • Jung, Chan-Gwon;Kim, Beom-Su;Park, Dae-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.339-345
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    • 2018
  • We investigated the curing properties of cured coatings for a multi-focal UV-LED. The coatings are for LEDs that operate at multiple UV wavelengths, unlike conventional single-wavelength UV-LEDs. Using UV-LED light sources with wavelengths of 365, 395, 420, and 450 nm, we analyzed the optical characteristics such as the direction of light flux and light source. We also analyzed the curing characteristics at each UV-LED wavelength to optimize the LED for composite wavelengths. The curing performance state was predicted through computer simulation for when the multiple wavelengths of UV light sources are superimposed, and then actual LEDs were designed and fabricated. To improve the internal high-speed curing, a multi-spot module was fabricated, in which each LED is condensed, and multiple wavelengths are synthesized and condensed at the same position. The adhesive strength, surface hardness, and internal hardness of the curing agent were tested by varying the wavelength combination conditions. The surface hardening and internal hardening were compared and analyzed using a hardness tester and FT-IR analyzer. As a result, the characteristics of the surface and internal hardness were improved by a multi-spot method in which four wavelengths were overlapped in a UV-LED rather than a single wavelength.

Fatal plastic bronchitis with eosinophilic casts in a previously healthy child (건강하였던 소아에서 발생한 치명적인 호산구성 증식성 기관지염)

  • Cho, Young Kuk;Oh, Soo Min;Choi, Woo-Yeon;Song, Eun Song;Han, Dong-Kyun;Kim, Young-Ok;Ma, Jae Sook
    • Clinical and Experimental Pediatrics
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    • v.52 no.9
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    • pp.1048-1052
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    • 2009
  • Plastic bronchitis is a rare disease characterized by the recurrent formation of branching mucoid bronchial casts that are large and more cohesive than those that occur in ordinary mucus plugging. Casts may vary in size and can be spontaneously expectorated, but some require bronchoscopy for removal. Plastic bronchitis can therefore present as an acute life-threatening emergency if obstruction of the major airways occurs. Three of 22 reported patients with eosinophilic casts were fatal, with death due to central airway obstruction. Here, we report a child with no history of atopy, allergy, or congenital heart disease who was diagnosed with plastic bronchitis with eosinophilic casts. Although he was administered intravenous (iv) antibiotics; iv corticosteroids; and a vigorous pulmonary toilet regimen, including chest physiotherapy and routine bronchoscopic removal of casts, he had brain death secondary to hypoxic brain damage. Plastic bronchitis can be fatal when casts obstruct the major airways, as in the present case. Clinicians should intervene early if a patient exhibits signs and symptoms consistent with plastic bronchitis.

A Study on Adhesion Characteristics and Physical Properties of Animal Glue Added Genipin (제니핀을 첨가한 아교의 접착 특성과 물성 변화 연구)

  • Lee, Jun Ho;Yu, Ji A;Chung, Yong Jae
    • Journal of Conservation Science
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    • v.34 no.3
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    • pp.157-166
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    • 2018
  • In this study, gelatin binding ability was increased by adding cross linking agent to improve adhesive characteristic of animal glue. Animal glue added genipin measured gel strength and viscosity, the structural analysis, the color retention degree, elution degree, and rupture strength. And the water resistance and ultraviolet light resistance with the addition of genipin were compared. As a result of the study, the gel strength and viscosity increased with the amount of genipin. As a result of the structural analysis, in gelatin, the absorption peak of the triple structure of collagen structurally stabilized was observed. As a result of the color retention degree, the film was observed because of the lowered brightness. The amount of elution glue was increased with addition of genipin at $50^{\circ}C$ distilled water condition and rupture strength has increased with the amount of genipin. In the water resistance and light fastness, there was no appearance before and after deterioration due to the addition of genipin. Based on the results of this study, it confirmed the adhesive characteristics of animal glue added genipin and examined the experimental method applicable for animal glue. After the addition of genipin, flexibility, re-solving, adhesive force, and curing speed, which are unique characteristics of glue, can be improved without disappearing, so it is expected that it will be applicable to production of animal glue and conservation of cultural heritage when homogeneous glue is secured.

Rheology and Morphology of PP/ionomer/clay Nancomposites Depending on Selective Dispersion of Organoclays (유기클레이의 선택적 분산에 의한 폴리프로필렌/아이오노머/클레이 나노복합체의 유변학 및 형태학적 특성 연구)

  • Kim, Doohyun;Ock, Hyun Geun;Ahn, Kyung Hyun;Lee, Seung Jong
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.709-716
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    • 2015
  • In this study, structural developments of polypropylene / ionomer / clay ternary composites were investigated depending on the dispersion and localization of clay. The changes in physical properties were observed adding organoclays 1~10wt% to 90% polypropylene and 10% ionomer blends. The organoclays were localized inside of the dispersed phase under the composition of 3wt%, however, over that composition, clay particles formed stiff network structure in the dispersed phase and additional clays were localized at the interface between two phases. According to the developments of microstructure, the interaction of ternary composites changed from polypropylene-ionomer to polypropylene-ionomer and ionomer-clay which affected rheological properties. The storage modulus (G') of the composites was similar to the blends when clays were localized inside of dispersed phase but increased when clays were localized at interface. Also, the fractured morphology of the composites showed phase boundary and growing radius of dispersed phase depending on addition of fillers when clays were found inside. However, when fillers found at the interface between blends, the radius of the dispersed phase decreased and compatibilized morphology were observed. The interfacial interaction of the ternary composite was quantified depending on the structural development of dispersed phase and localization of clay particles by the rheological properties. The interaction of composites at solid state which was measured through peel adhesion strength increased by growth of interfacial interaction of each component. Furthermore, the crystallinity of the composites was decreased when the clay particles were localized at the interface.

Effects of Oxyfluorinated Graphene Oxide Flake on Mechanical Properties of PMMA Artificial Marbles (함산소불소화 처리된 그래핀 산화물 플레이크가 PMMA 인조대리석의 기계적 물성에 미치는 영향)

  • Kim, Hyo-Chul;Jeon, Son-Yeo;Kim, Hyung-Il;Lee, Young-Seak;Hong, Min-Hyuk;Choi, Ki-Seop
    • Polymer(Korea)
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    • v.36 no.3
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    • pp.251-261
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    • 2012
  • The nanocomposites containing graphene oxide flakes were prepared in order to improve the mechanical properties of artificial marbles based on poly(methyl methacrylate)(PMMA) matrix. Graphene oxide flakes were prepared from graphite by oxidation with Hummers method followed by exfoliation with thermal treatment. Surface of graphene oxide flakes were modified with oxyfluorination in various oxygene:fluorine compositions to improve the interfacial compatibility. The nanocomposites containing graphenes modified with oxyfluorination in the oxygen content of 50% and higher showed the significant increase in flexural strength, flexural modulus, Rockwell hardness, Barcol hardness, and Izod impact strength. The morphology of fractured surface showed the improved interfacial adhesion between PMMA matrix and the graphenes which were properly treated with oxyfluorination. The mechanical properties of nanocomposite were deteriorated by increasing the content of graphene above 0.07 phr due to the nonuniform dispersion of graphenes.

Shear bond strength between gold alloy and orthodontic metal bracket using light emitting diode curing light (Light emitting diode를 이용한 광중합 시 금합금과 교정용 금속 브라켓의 전단접착강도)

  • Jung, Min-Ho;Chung, Shin-Hye;Shon, Won-Jun
    • The korean journal of orthodontics
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    • v.40 no.1
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    • pp.27-33
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    • 2010
  • Objective: The need to bond orthodontic brackets onto various alloys has increased because of the increasing demand for adult orthodontic treatment. This study tried to evaluate the shear bond strength between gold alloy and metal bracket using light emitting diode (LED) light curing after metal primer and silicoating surface conditioning. Methods: Half of the type III gold alloy plates were treated with sandblasting with aluminum oxide and metal primer containing 4-META. the other half were treated with silica and silane. Metal brackets were bonded with Transbond XT light curing adhesive on these plates and shear bond strength were evaluated 1 hour, 6 hours, and 24 hours later. The differences of shear bond strength between groups were evaluated with two-way ANOVA. Results: The results showed higher bond strength in the silicoating group and a tendency of bond strength increase over time. Conclusions: When using LED curing lights for metal bracket bonding to alloy surfaces, long curing time and silicoating can produce a reliable bonding strength.

Flexible Durability of Ultra-Thin FPCB (초박형 FPCB의 유연 내구성 연구)

  • Jung, Hoon-Sun;Eun, Kyoungtae;Lee, Eun-Kyung;Jung, Ki-Young;Choi, Sung-Hoon;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.4
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    • pp.69-76
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    • 2014
  • In this study, we developed an ultra-thin flexible printed circuit board(FPCB) using the sputtered flexible copper clad laminate. In order to enhance the adhesion between copper and polyimide substrate, a NiMoNb addition layer was applied. The mechanical durability and flexibility of the ultra-thin FPCB were characterized by stretching, twisting, bending fatigue test, and peel test. The stretching test reveals that the ultra-thin FPCB can be stretched up to 7% without failure. The twisting test shows that the ultra-thin FPCB can withstand an angle of up to $120^{\circ}$. In addition, the bending fatigue test shows that the FPCB can withstand 10,000 bending cycles. Numerical analysis of the stress and strain during stretching indicates the strain and the maximum von Mises stress of the ultra-thin FPCB are comparable to those of the conventional FPCB. Even though the ultra-thin FPCB shows slightly lower durability than the conventional FPCB, the ultra-thin FPCB has enough durability and robustness to apply in industry.