• Title/Summary/Keyword: 전극 소모

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Study on Characteristics of DBD Plasma Actuator as Design Parameters for Plasma Flow Control (플라즈마 유동제어를 위한 DBD 플라즈마 액츄에이터의 설계변수에 따른 특성 연구)

  • Yun, Su-Hwan;Kwon, Hyeok-Bin;Kim, Tae-Gyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.6
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    • pp.492-498
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    • 2012
  • Characteristics of DBD(Dielectric Barrier Discharge) plasma actuator as design parameters were investigated for plasma flow control. Flow velocity and power consumption of the DBD plasma actuator were measured according to the design parameters such as discharge voltage and frequency, gap, width and length of electrode, and the thickness of dielectric barrier. The flow velocity and power consumption increased as the discharge voltage and frequency increased. As the electrode gap increased, the flow velocity increased with decreasing the power consumption, whereas high voltage was required for the plasma discharge. The flow velocity increased as the upper-electrode width decreased, and as the lower-electrode width increased at the constant power consumption. The performance of the DBD plasma actuator can be estimated at the given discharge and geometry conditions.

The Electro-Chemical Treatment for Nitrogen Removal of Metal Finishing Wastewater (질소제거를 위한 금속표면처리폐수의 전기화학적 처리)

  • Sim, Joo-Hyun;Seo, Hyung-Joon;Kim, Dae-Hwan
    • Korean Chemical Engineering Research
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    • v.45 no.2
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    • pp.190-196
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    • 2007
  • This study examined the nitrate removal efficiency which uses an electrowinning, and also analyzed the nitrate removal efficiency under a variety of operating conditions such as nitrate concentrations, pH, current densities, electrodes, reducing agents in order to determine optimal conditions. In addition, the multi-step electro-chemical process test has been also analyzed. During the electrowinning, the identical Zn-Zn and Pt-Ti electrodes in the insoluble oxidation electrode(Pt) has shown the highest nitrate removal efficiency in the 100 mg $NO_3^{-}$ -N/L concentration. In the concentration of 150 mg $NO_3^{-}$ -N/L, the efficiency of the Zn-Zn electrode were 70~85%, and that of Pt-Ti electrode were 40~50% without any change of pH. In the high concentration of 500 and 1,000 mg $NO_3^{-}$ -N/L, the higher the concentration, the more decrease of its nitrate removal efficiency decreased. However, the energy consumed for nitrogen removal increased when the nitrate concentration was high. As a result of the multi-step electro-chemical process test, We chose the Test 4. Because the first, most of the zinc consumed from 1 step was recovered from over the 2 step. The second, amount of consumption anode decreased with insoluble anode Pt from over the 2 step. And the third, Zn cathode increased the possibility of reusing Zn deposited. In view of the results so far achieved, the multi-step electro-chemical process would be applied to treat nitrogen involved in metal finishing wastewater.

Determination of EDM parameters for low tool wears utilizing neural networks (신경망을 이용한 전극 저소모 방전조건 결정)

  • 주상윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.43-47
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    • 1997
  • Advances in EDM power supplies have made the process competitive in some areas dominated by conventional and numerically controlled machines. This paper will produce more comprehensive data than are presently available and will use this data in applying concepts of optimization based on manufacturer's guide lines utilizing neural networks. A method will be developed for determining the machining parameters of the EDM process considering the conflicting desirability of good surface finish, low tool wear and high rates of metal removal. By the proposed method, one can select machining parameters that can maintain permissible tool wear and obtain maximum machining rates on the system represented by the data.

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Determination of EDM Parameters based on Electrode Wear (전극 소모비에 기초한 방전 조건 생성)

  • 주상윤;이건범;왕지남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1154-1158
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    • 1995
  • Electrical Discharge Machining, with its ability to machine hard metals and tough shapes has become a very desirable process. In the past few years, Electrical Discharge Machining (EDM) has been solidly established in tool-room and large-scale production. However, in spite of its indispensability in many areas of metal removal applications, the theoretical basis of EDM process is yet to be established. More importantly, the information regarding essential technology parameters such as machining rate and resulting surface roughness integrity, has not been raised to the level of a general technical science. The paper presents a method, which can be determining approprate machining parameters for the given parameters such as electrode wear and surface roughness based on machining guideline utilizing neural networks.

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Machining Rate and Electrode Wear Characteristics in Micro-EDM of Micro-Holes (미세구멍의 미세방전 가공에서 가공율과 전극소모 특성)

  • Kim, Gyu-Man;Kim, Bo-Hyun;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.94-100
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    • 1999
  • Micro-EDM is widely used in machining of miro-parts such as micro-shafts and micro-holes. In order to select proper machining conditions and to reduce the machining time, it is necessary to understand machining characteristics under various machining conditions. Micro-hole machining tests were performed with round shape electrodes with different capacitances and voltages of the power source. The effects of the electrode rotational speed and diameter on the machining rate were also observed. From the experimental results, it was found that capacitance and voltage have significant effects on machining rate and the machined surface integrity. With higher capacitance and higher voltage, higher machining rate was observed together with poorer surface integrity. The electrode diameter was also found to have an effect on the machining rate and electrode wear.

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Two-Step Neural Network Approach for Determining EDM(Electrical Discharge Machining) Parameters in Low Tool Erosion (전극 저소모 방전조건 결정을 위한 2단계 신경망 접근)

  • 이건범;주상윤;왕지남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.44-51
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    • 1998
  • Two-step neural network is designed for determining electrical discharge machining parameters in low erosion. The first neural network, which is used as a classification network, checks whether the current conditions are appropriate to electrical discharge machining in low tool erosion. If the conditions are appropriate to EDM in low erosion, suitable EDM parameters are generated by the second neural network. Theoretically known EDM conditions are produced and also utilized for training the second neural network. The trained neural network is tested how well suitable EDM machining conditions are generated under unknown machining situations Experimental result shows that the proposed two-step neural network approach could be effectively used for determining EDM parameters in low tool erosion. The results also have a practical contribution to EDM area in that it could be applied for maintaining low tool wear as well as obtaining maximum machining rates simultaneously.

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허리통증유발 탈출 수핵의 대용량제거를 위한 플라즈마발생 전극개발에 관한 연구

  • Yun, Seong-Yeong;Jang, Yun-Chang;Kim, Gon-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.241-241
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    • 2011
  • 최근들어 저온플라즈마를 이용한 생물학적 응용분야가 각광을 받고 있다. 특히 전기전도도를 가진 전해질 내에서 형성된 액상 플라즈마는 열손상없이 암, 세균 및 비정상 장기조직의 제거가 가능하다는 점에서 기존 시술들이 가지는 문제를 해결할 수 있다. 허리통증을 유발하는 탈출 수핵을 대용량으로 제거하기위한 플라즈마발생 전극에 관한 연구가 수행되었다. 수핵 분해량을 늘리기 위해서는 플라즈마를 통하여 다량의 수산화기 라디컬을 형성, 수핵표면에 조사해야 한다. 이를 위하여 6개의 텅스텐 전극표면에서 기포를 발생시켜 플라즈마 발생면적을 넓힐 수 있었다. 텅스텐 전극들은 캡톤코딩과 세라믹 스페이서를 통하여 분리되었고, 전극의 후방에는 SUS 재질의 환형 접지전극을 배치하여 6개의 텅스텐 전극표면에서 모두 기포가 발생할 수 있도록 하였다. 시술적용시 플라즈마 및 전극이 가지는 제한 조건은 단백질 변성을 막기위한 섭씨 45도 이하의 온도 상승과 조직에 대한 기계적인 손상 방지를 위한 2.5 mm 이하의 전체 전극 굵기이다. 이를 만족하는 가운데 수산화기 라디컬 형성을 증대할 수 있는 전극의 구조를 결정하기 위하여 1-D 전기 열유체 모델 도입하였다. 모델에서 도출된 기포의 두께를 바탕으로 다중전극간의 거리 조절을 통하여 플라즈마 방전구조를 전극 - 전극 (기포두께${\times}2$ > 전극간 거리)과 전극 - 기포표면 (기포두께${\times}2$ < 전극간 거리)으로 통제하였다. 형성된 플라즈마의 소모전력, 전자 밀도및 수산화기 라디컬의 회전온도를 분석하기 위하여 0.9% 염화나트륨 수용액, 1.6 S/m, 전해질에서 플라즈마 형성를 형성하고 전기신호 및 광학신호를 관측하였다. 전극에 인가된 전압은 340 VRMS이며 운전주파수는 380 kHz이다. 실험 결과, 전극 - 기포표면 방전구조는 전극 -전극 방전구조에 비하여 전해질의 저항역할로 인하여 방전전류가 3.4 Ipp에서 1.6 Ipp로 감소하였으나, 기포표면에서의 물분자의 분해로 인하여 수산화기 라디컬에서의 발광세기는 약 4배 증가하였다. 또한 수산화기의 회전온도 분포상에서도 전극 - 기포표면 방전은 주변 물분자의 열교환으로 인하여 전극 -전극간 방전의 1500K 에 비하여 낮은 400K를 보였다. 이는 전극-기포표면 방전구조의 전극이 낮은 온도의 수산화기를 다량으로 형성할 수 있음을 시사하며, 카데바를 이용한 실험에서 220초에 걸쳐 약 87%의 수핵을 기계적 손상 및 단백질 변형없이 효과적으로 제거함을 확인하였다.

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Recycling of Ti Turning Scraps for Production of Consumable Arc Electrode (아크용(用) 소모성(消耗性) 전극(電極) 제조(製造)를 위한 타이타늄 선삭(旋削) 스크랩의 재활용(再活用))

  • Oh, Jung-Min;Lim, Jae-Won
    • Resources Recycling
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    • v.21 no.5
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    • pp.58-64
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    • 2012
  • Ti button type ingots were prepared by recycling of Ti turning scraps using vacuum arc melting process for production of consumable arc electrode. The behavior of impurities such as Fe, W, O, and N in the Ti button ingots was investigated and the properties of the Ti button ingots were also evaluated. In the case of oxygen gaseous impurity, the oxygen layers on the surface of the Ti turning scraps were easily removed by the first vacuum arc melting. On the other hand, the solute oxygen in the Ti turning scraps was not removed by the next melting. In the case of Fe, major impurity in the Ti turning scraps, the removal degree in the final Ti button ingot refined by vacuum arc melting for 20 minutes was approximately 43 %, which is due to the vapor pressure difference between Ti and Fe. As a result, the Ti button ingots with ASTM grade 3 could be obtained by multiple vacuum arc melting from the Ti turning scraps. Therefore, it was confirmed that the preparation of consumable electrode for vacuum arc remelting could be possible by recycling of Ti turning scraps.

Effect of welding quality to wear of Contact Tips for GMA Welding (GMA용접 동안 콘택트팁 마모가 용접품질에 미치는 영향)

  • 김남훈;김희진;유회수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.188-190
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    • 2004
  • 가스메탈아크용접(gas metal arc welding, 이하 'GMA용접' 이라고 함)은 용가재로서 소모전극 와이어를 일정한 속도로 용융지에 공급하면서 와이어 선단과 모재 사이에서 전기적 아크가 발생되도록 하는 용접법이다. (중략)

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