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원공노치를 가진 CFRP의 적층방향에 따른 기계적 특성 평가

  • 태영일;윤유성;권오헌
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2001.11a
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    • pp.349.2-363
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    • 2001
  • 안전성의 측면에서 기계설비 및 구조물의 파손을 유발할 수 있는 재료손상에 대한 평가는 매우 중요하기 때문에, 사용 목적에 부합되는 우수한 첨단재료의 개발과 그 특성을 파악할 필요성이 있다 그 중에서 섬유강화 복합재료는 금속재료보다 높은 비강도와 비강성을 가지며 적층각도, 적층순서 및 경화방법에 따라서 원하는 강도와 강성을 가질 수 있다 특히, 탄소섬유강화복합재료(CFRP)는 스포츠용품에서 최신 항공기의 구조재료에 이르기까지 경량화 관점에서 기존의 재료를 대체해 나가고 있다.(중략)

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Prediction and Analysis of Fracture Strength for Surface Flawed Laminates (표면 손상을 입은 적층판의 강도 예측 및 분석)

  • 최덕현;황운봉
    • Composites Research
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    • v.16 no.5
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    • pp.15-20
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    • 2003
  • In this paper, the fracture strength of the surface damaged laminates was predicted by applying the fracture strengths of the unflawed and flawed laminates. For prediction, the theoretical equation about the fracture strength of laminates was simplified applying classical laminate theory and was applied to the surface damaged laminates. Lagace's and Tsai's experimental data were used for verifying the theoretical equation. Moreover, to verify the theoretical prediction, an experiment was performed. Surface unflawed laminate and flawed laminates were fabricated and the experiments were made and these results were compared with theoretical predictions. The specimens' fiber direction was same to the tensile direction and the theoretical predictions and the experimental results were showed good agreement. Therefore, by this equation, the fracture strength of structures made of composites will be able to be predicted when the surface of the structures was damaged.

Prediction of Stacking Angles of Fiber-reinforced Composite Materials Using Deep Learning Based on Convolutional Neural Networks (합성곱 신경망 기반의 딥러닝을 이용한 섬유 강화 복합재료의 적층 각도 예측)

  • Hyunsoo Hong;Wonki Kim;Do Yoon Jeon;Kwanho Lee;Seong Su Kim
    • Composites Research
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    • v.36 no.1
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    • pp.48-52
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    • 2023
  • Fiber-reinforced composites have anisotropic material properties, so the mechanical properties of composite structures can vary depending on the stacking sequence. Therefore, it is essential to design the proper stacking sequence of composite structures according to the functional requirements. However, depending on the manufacturing condition or the shape of the structure, there are many cases where the designed stacking angle is out of range, which can affect structural performance. Accordingly, it is important to analyze the stacking angle in order to confirm that the composite structure is correctly fabricated as designed. In this study, the stacking angle was predicted from real cross-sectional images of fiber-reinforced composites using convolutional neural network (CNN)-based deep learning. Carbon fiber-reinforced composite specimens with several stacking angles were fabricated and their cross-sections were photographed on a micro-scale using an optical microscope. The training was performed for a CNN-based deep learning model using the cross-sectional image data of the composite specimens. As a result, the stacking angle can be predicted from the actual cross-sectional image of the fiber-reinforced composite with high accuracy.

Papers : Component Design of a composite Aircraft Fuselage (논문 : 복합재료 항공기 동체 부품 설계)

  • Kim,Seong-Yeol;Lee,Su-Yong;Park,Jeong-Seon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.1
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    • pp.65-74
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    • 2002
  • Composite materials are used for main structural components of aircraft fuselage such as skin, stringer and frame to reduce weight. Failure and buckling analysis of the composite fuselage components have been done for structural design. The loads of MD90-30 are applied to each component. Various shapes of section such as I, Z and T-type are chosen as candidate composite stringer and frame. The analysis results of composite fuselage components are compared according to ply-angle and ply-number, and the section type. The numerical results shows that ply-angle and ply-number have important effects on failure caused by axial load for the frame are important design parameters of composite fuselage components. This study suggests several design tips for composite fuselage components.

Experimental Research on the Effect of the Number of Layers by Overlay Welding of Monel-Clad Pipe on Weldability (모넬(Monel)-Clad 파이프의 오버레이 용접 적층수가 용접성에 미치는 영향에 관한 실험적 연구)

  • Choi, Hyeok;Park, Joon-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.42-50
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    • 2016
  • Overlay welding affects the chemical components and weld hardness by dilution of the lamination layer thickness, which determines the surface properties. This study experimentally investigates different numbers of layers for overlay welding monel materials, which are anti-corrosion materials. The Fe content, weldability of the base metal and monel materials, hardness, and surface flatness were examined. Each evaluation was carried out after overlay welding with three layers on the base material and pipe base material of the plate. The Fe content was evaluated by analyzing the constituents of each layer. The Fe content was satisfactory in the three layers. The weldability of the laminate specimens was evaluated by a bending test. The hardness and bead flatness of the laminate specimens were evaluated by micro Vickers and 3D measurements. The hardness was highest in the heat-affected zone with one layer, and it decreased with increasing lamination. In the case of bead flatness, there is a sharp difference in the deviation with increasing numbers of laminations, which should be considered carefully.

Papers : Panel Flutter Analysis of Isotropic and Composite Plates Including Structural Damping (논문 : 구조감쇠를 고려한 등방성 평판 및 복합적층판의 패널 플러터 해석)

  • Gu, Gyo-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.3
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    • pp.115-122
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    • 2002
  • 구조감쇠가 복합적층판의 초음속 패널 플러터에 미치는 영향을 연구하기 위해 에너지법을 활용하여 지배방정식을 유도하였다. 구조 모델링은 일반적인 고전 적층판 이론을 적용하고 이의 해석은 진동 모우드를 가정하는 Rayleigh-Ritz법을 이용하였다. 비정상 공기력은 피스톤 이론(piston theory)을 적용하였다. 구조감쇠가 패널의 플러터에 미치는 일반적인 영향을 고찰하기 위해 등방성 평판의 구조감쇠의 크기에 따른 임계동압을 계산하였으며 이로부터 구조감쇠가 플러터 안정성을 감소시킬 수 있음을 확인하였다. 또한 복합적층판의 적층각에 따른 임계동압을 계산하여 패널 플러터와 구조감쇠와의 관계를 파악하였다. 구조감쇠는 낮은 공력감쇠에서는 플러터 안정성에 중요한 역할을 하지만 높은 공력감쇠에서는 거의 영향을 미치지 않았다.

헬리컬 및 직각 적층두께를 고려한 알루미늄-복합재료 압력용기의 최적설계

  • 이동건;윤영복;신돈수;하성규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.10a
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    • pp.19-19
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    • 1998
  • 라이너를 포함한 필라멘트 와인딩 복합재 압력용기의 성능향상을 위한 효율적인 구조최적 설계방안을 제시하였다. 이를 위해 온도효과가 고려된 비선형 유한요소법을 이용하여 각 층에서의 응력해석과 파손해석을 수행하였다. 또한 설계변수로 라이너의 두께와 헬리컬 적층두께, 실린더를 따라 변하는 직각 적층두께를 설정하였다. 모든 설계변수들에 대한 강도비 민감도를 유도하였으며 헬리컬 적층두께에 대한 강도비 민감도를 유지하기 위해 측지 등장력 돔설계 방법을 고려하였다. 구조 최적설계결과, 실린더를 따라 직각 적층두께를 최적으로 분포시켜 강성을 효과적으로 배열하였으므로 적층두께를 일정하게 고려한 경우보다 더 경량화 시킬 수 있었다.

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An analysis of Behavior for the Temporary Retaining wall in Colluvium Area (붕적층 지역의 가시설 거동분석)

  • chung, dae seouk;Kim, Seon Woo
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2017.11a
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    • pp.343-344
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    • 2017
  • 우리나라는 산악지형 특성상 붕적층이 발달한 지역이 많아 도로나 건축물이 계획될 경우 일반적으로 이러한 지역을 배제하는 계획을 수립하게 된다. 그러나 현장 여건상 불가피하게 붕적층 구간을 포함한 건설 계획이 수립될 경우 지반 굴착, 사면 절취로 인해 지반 거동특성이 불안정할 수 있으므로 상세한 사전 조사와 적절한 토공 및 굴착 계획과 시공 중 Feed Back 등이 면밀히 이루어져야 한다. 붕적층 지반은 소량의 토사에 자갈, 호박돌, 전석 등이 혼재되어 있는 상태로 주로 테일러스에 의해 생성되며, 암괴의 함량이 매우 높으며 소량의 풍화된 잔류토사가 혼재된 양상을 보인다. 본 연구에서는 붕적층이 깊게 분포하는 지역, 특히 배면에 지장물(상수도관 등)문제로 인해 발생한 가시설 붕괴지역을 사례로 역해석을 통한 붕적층의 지반정수 재평가를 실시하였다.

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Static Aeroelastic Optimization of a Composite Wing Using Genetic Algorithm (유전자 알고리즘을 이용한 복합재료 날개의 정적 공탄성 최적화)

  • Kim, Dong-Hyun;Lee, In
    • Composites Research
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    • v.13 no.2
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    • pp.61-71
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    • 2000
  • Today, the use of composite materials become an essential part in the design and manufacturing process of the flight vehicles to reduce the structural weight. Since the structural properties can be varied largely due to the stacking sequence of ply angles, it is very important problem to determine the optimized ply angles under a design objective. Thus, in this study, the analysis of static aeroelastic optimization of a composite wing has been performed. An analytical system to calculate and optimize tile aero-structural equilibrium position has been developed and incorporated with the genetic algorithm. The effects of stacking sequence on the structural deformation and aerodynamic distribution have been studied and calculated with the condition of minimum structural deformation for a swept-back composite wing. For the set of practical stacking angles, the design results to maximize the performance of static aeroelasticity are also presented.

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Analysis of Variations in Deformations of Additively Manufactured SUS316L Specimen with respect to Process Parameters and Powder Reuse (금속 적층제조 방식을 이용한 SUS316L 시편의 공정 파라미터 및 금속 분말 재사용에 따른 변형량 변화 분석)

  • Kim, Min Soo;Kim, Ji-Yoon;Park, Eun Gyo;Kim, Tae Min;Cho, Jin Yoen;Kim, Jeong Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.4
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    • pp.223-231
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    • 2022
  • Residual stress that can occur during the metal additive manufacturing process is an important factor that must be properly controlled for the precise production of metal parts through 3D printing. Therefore, in this study, the factors affecting these residual stresses were investigated using an experimental method. For the experiment, a specimen was manufactured through an additive manufacturing process, and the amount of deformation was measured by cutting it. By appropriately calibrating the measured data using methods such as curve fitting, it was possible to quantitatively analyze the effect of process parameters and metal powder reuse on deformation due to residual stress. From this result, it was confirmed that the factor that has the greatest influence on the magnitude of deformation due to residual stress in the metal additive manufacturing process is whether the metal powder is reused. In addition, it was confirmed that process parameters such as laser pattern and laser scan angle can also affect the deformation.