• Title/Summary/Keyword: 저합금강

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Fatigue crack growth behaviors of SA508 Gr.3 Cl.2 base and weld material in 290℃ water environment (SA508 Gr.3 Cl.2 저합금강과 용접부의 290℃ 수화학 환경에서 피로균열거동 분석)

  • Cho, Pyungyeon;Kim, Jeong Hyeon;Jang, Changheui;Cho, Hyunchul
    • Corrosion Science and Technology
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    • v.11 no.4
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    • pp.120-128
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    • 2012
  • The fatigue crack growth behaviors of SA508 Gr.3 Cl.2 low alloy steel in high temperature water environment were investigated. Overall, weld metal showed similar crack growth rate as that of base metal. At 0.01 Hz, fatigue crack growth rate (FCGR) was higher than that in air while the difference was smaller at 0.1 Hz. Also, FCGR showed ${\Delta}K$ dependency at 0.1 Hz only, indicating that the environmental effect was much greater at slower loading frequency of 0.01 Hz. FCGR of SA508 Gr.3 Cl.2 low alloy steel was compatible to or smaller than the ASME Sec. XI fatigue reference curves in high temperature water environment.

A Study on Fracture Toughness with Thermal Aging in CF8M/SA508 Welds (CF8M과 SA508 용접재의 열화에 따른 파괴인성에 관한 연구)

  • Woo Seung-Wan;Choi Young-Hwan;Kwon Jae-Do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1173-1178
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    • 2006
  • In a primary reactor cooling system(RCS), a dissimilar weld zone exists between cast stainless steel(CF8M) in a pipe and low-alloy steel(SA508 cl.3) in a nozzle. Thermal aging is observed in CF8M as the RCS is exposed for a long period of time to a reactor operating temperature between 290 and $330^{\circ}C$, while no effect is observed in SA508 cl.3. The specimens are prepared by an artificially accelerated aging technique maintained for 300, 1800 and 3600 hrs at $430^{\circ}C$, respectively. The specimens for elastic-plastic fracture toughness tests are according to the process in the thermal notch is created in the heat affected zone(HAZ) of CF8M and deposited zone. From the experiments, the $J_{IC}$ value notched in HAZ of CF8M presented a rapid decrease up to 300 hours at $430^{\circ}C$ and slowly decreased according to the process in the thermal aging time. Also, the $J_{IC}$ value presented a lower value than that of the CF8M base metal. And, the $J_{IC}$ of the deposited zone presented the lowest value of all other cases.

Empirical Relationship Between SP-curves and Tensile Properties in Mn-Mo-Ni Low Alloy Steels (Mn-Mo-Ni 저합금강의 SP-곡선과 인장물성과의 실험적 관계)

  • Lee, Jae-Bong;Kim, Min-Chul;Park, Jai-Hak;Lee, Bong-Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.554-562
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    • 2004
  • An empirical relationship between parameters from SP curves and tensile properties has been systematically investigated by experimental tests and FEM simulations. A series of SP and tensile tests were performed. SP tests were also simulated by FE analysis with various tensile properties. It was found that the yield loads(Py) and the maximum loads( $P_{MAX}$) in SP curves were linearly related with the yield strength($\sigma$$_{o}$) and the tensile strength($\sigma$$_{UTS}$), respectively. The yield loads defined from the intersection point of two lines tangent to the elastic bending region and plastic bending region showed better relation to the yield strength than those from offset line. The maximum loads in SP curves showing plastic instability region was linearly related with the tensile strengths. The slope of SP curves in simulation results had a close correlation with the hardening coefficient and hardening strength as well.l.l.l.

Effects of Thermal Aging on the Fracture Characteristic in the Dissimilar Welds (CF8M과 SA508 용접재의 열화에 따른 파괴특성 평가)

  • Woo, Seung-Wan;Kwon, Jae-Do;Choi, Sung-Jong;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.72-77
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    • 2004
  • In a primary reactor cooling system(RCS), a dissimilar weld zone exists between cast stainless steel(CF8M) in a pipe and low-alloy steel(SA508 cl.3) in a nozzle. Thermal aging is observed in CF8M as the RCS is exposed for a long period of time to a reactor operating temperature between 290 and $330^{\circ}C$, while no effect is observed in SA508 cl.3. The specimens are prepared by an artificially accelerated aging technique maintained for 300, 1800 and 3600 hrs at $430^{\circ}C$, respectively. The specimens for elastic-plastic fracture toughness tests are prepared one type, which notch is created in the heat affected zone(HAZ) of CF8M. And, the specimens for fatigue crack growth tests are prepared in three classes, which notches are created at the center of deposited zone, the HAZ of CF8M, and the HAZ of SA508 cl.3. From the experiments, the J-integral values with the increase of aging time decrease, and the differences of the fatigue crack growth behaviors are relatively small in the three classes specimens.

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Microstructure Evolution and Its Effect on Strength during Thermo-mechanical Cycling in the Weld Coarse-grained Heat-affected Zone of Ti-Nb Added HSLA Steel (Ti-Nb첨가 저합금강 용접열영향부에서의 열-응력 이력이 미세조직 및 기계적 성질에 미치는 영향에 관한 연구)

  • Moon, Joonoh;Lee, Changhee
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.44-49
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    • 2013
  • The influence of thermo-mechanical cycling on the microstructure and strength in the weld coarse-grained heat affected zone (CGHAZ) of Ti-Nb added low carbon HSLA steel was explored through Vickers hardness tests, nanoindentation experiments, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis. Undeformed and deformed CGHAZs were simulated using Gleeble simulator with different heat inputs of 30kJ/cm and 300kJ/cm. At high heat input of 300kJ/cm, the CGHAZ consisted of ferrite and pearlite and then their grain sizes were not affected by deformation. At low heat input of 30kJ/cm, the CGHAZ consisted of lath martensite and then the sizes of prior austenite grain, packet and lath width decreased with deformation. In addition, the fraction of particle increased with deformation and this is because the precipitation kinetics was accelerated by deformation. Meanwhile, the Vickers and nanoindentation hardness of deformed CGHAZ with 30kJ/cm heat input were higher than those of undeformed CGHAZ, which are due to the effect of grain refinement and precipitation strengthening.

Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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Comparative Study of Ni effect on the Corrosion Behavior of Low Alloy Steels in FGD and Acid Rain Environments (산성비 및 배연탈황설비 환경에서 Ni 첨가에 따른 저합금강의 내식성 비교연구)

  • Han, Jun-Hee;Nguyen, Dang-Nam;Jang, Young-Wook;Kim, Jung-Gu
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.558-566
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    • 2009
  • The alloying effect of a small amount of nickel on low alloy steel for application to flue gas desulfurization(FGD) systems was studied. The structural characteristics of the rust layer were investigated by scanning electron microscopy(SEM). The electrochemical properties were examined by means of potentiostatic polarization test, potentiodynamic polarization test, and electrochemical impedance spectroscopy(EIS) in a modified green death solution of 16.9 vol.% $H_2SO_4$+0.35 vol.% HCl at $60^{\circ}C$ and an acid rain solution of $6.25{\times}10^{-5}M\;H_2SO_4+5.5{\times}10^{-3}M\;NaCl$ at room temperature. It was found that as the amount of nickel increased, the corrosion rate increased in the modified green death solution, which seemed to result from micro-galvanic corrosion between NiS and alloy matrix. In acid rain solution, the corrosion rate decreased as the amount of nickel increased due to the repulsive force of $NiFe_2O_4$ rust against $Cl^-$ ions by electronegativity.

High Temperature Oxidation Behavior of Cr-Mo Low Alloy Steel According to Atmospheric Pressures in Humid Air (Humid air 분위기로부터 대기 압력에 따른 Cr-Mo 저합금강의 고온 산화 거동)

  • Kwon, Gi-hoon;Park, Hyunjun;Lee, Young-Kook;Moon, Kyoungil
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.5
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    • pp.246-254
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    • 2022
  • The high-temperature oxidation behavior of Cr-Mo steel AISI 4115 in air at different temperatures (600, 850, 950℃) for 120 min was studied by mass gain analysis, phase analysis (optical microscopy, electron probe micro-analysis, x-ray diffraction) and hardness measurement of each iron oxide-phase. The oxidation scales that formed on oxidation process consisted outer layer (Hematite), middle layer (Magnetite) and the inner layer (Chromite). In the case of 850 and 950℃, the oxidation mass gain per unit area of AISI 4115 steel increased according to the logarithmic rate as atmospheric pressure increased. Especially, It has been observed that with an increase in the atmospheric pressure at 600℃, the oxidation mass gain per unit area changed from a linear to logarithmic relationship.

Evaluation of Microstructures and Mechanical Properties in Functionally Graded Materials (STS 316L and Low Alloy Steel) Produced by DED Processes (DED 공정으로 제조된 경사조성재료 (STS 316L과 저합금강)의 미세조직 및 기계적특성 평가)

  • Shin, G.;Choo, W.;Yoon, J.H.;Yang, S.Y.;Kim, J.H.
    • Journal of Powder Materials
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    • v.29 no.4
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    • pp.309-313
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    • 2022
  • In this study, additive manufacturing of a functionally graded material (FGM) as an alternative to joining dissimilar metals is investigated using directed energy deposition (DED). FGM consists of five different layers, which are mixtures of austenitic stainless steel (type 316 L) and low-alloy steel (LAS, ferritic steel) at ratios of 100:0 (A layer), 75:25 (B layer), 50:50 (C layer), 25:75 (D layer), and 0:100 (E layer), respectively, in each deposition layer. The FGM samples are successfully fabricated without cracks or delamination using the DED method, and specimens are characterized using optical and scanning electron microscopy to monitor their microstructures. In layers C and D of the sample, the tensile strength is determined to be very high owing to the formation of ferrite and martensite structures. However, the elongation is high in layers A and B, which contain a large fraction of austenite.

In-Situ Raman Spectroscopic Investigation of Oxide Films on Structural Materials in Nuclear Power Plants (라만 분광법을 이용한 원전 구조재료 실시간 산화막 분석 연구)

  • Kim, Jong Jin;Kim, Ji Hyun
    • CORROSION AND PROTECTION
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    • v.12 no.1
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    • pp.24-29
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    • 2013
  • 원자력 발전소의 설계 수명이 늘어나고 기존의 가동 원전 또한 장기 운전을 목표로함에 따라, 원자로 압력용기, 가압기, 증기발생기, 배관 등의 주요 구조재료의 장기 열화에 따른 재료 건전성을 유지하는 것이 매우 중요하다. 특히, 응력부식균열 현상은 장기 열화에 의해 일어날수 있는 구조재료에서의 심각한 취화 문제들중의 하나로써, 이 현상을 예방하거나 지연시키기 위해서는 현상의 근본원인과 작동기구를 규명하는 것은 원전의 안전성 유지를 위해 매우 중요하다. 이를 위해서 구조재료 표면의 원전 운전 조건에서의 산화막 특성과 그 형성 거동을 분석하는 것은 매우 중요하게 되는데, 원전 운전 조건은 고온고압의 수화학 환경으로 일반 환경에서 사용가능한 다양한 분석 방법들을 적용하기에 많은 제약을 받게 된다. 그러나, 라만 분광법은 가동 원전의 운전 조건인 고온/고압수 환경 하에서도 실시간으로 산화막 분석이 가능한 기법으로, 본 논문에서는 지금까지의 라만 분광법을 이용하여 고온고압수 환경에서의 주요 구조용 금속 및 합금 표면에 생성된 산화막에 대한 분석 연구 결과에 대하여 소개하고, 앞으로 이를 이용한 구조재료의 열화 현상을 분석 및 열화기구 규명을 위한 연구개발 방향을 제시하고자 한다.