• Title/Summary/Keyword: 저온폐열

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Selection of Working fluid for the Organic Rankine Cycle to Utilize Low-Temperature Waste Heat (저온 폐열을 이용하기 위한 유기랭킨 사이클의 작동유체 선정에 관한 연구)

  • Cho, Soo-Yong;Cho, Chong-Hyun
    • New & Renewable Energy
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    • v.10 no.4
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    • pp.36-46
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    • 2014
  • Low-grade heats are wasted even though an amount of their energy is huge. In the small and medium industrial complex sites, large amount of low-grade thermal energy generated during the manufacturing process is wasted if it is not used directly for building heating or air-conditioning. In order to utilize this waste thermal energy more efficiently, organic Rankine cycle (ORC) was adopted. The range of operating temperature of ORC was set to $60^{\circ}C$ from $30^{\circ}C$ applicable low-temperature waste heat. A study was conducted to select an appropriate organic working fluid based on these operating conditions. More than 60 working fluids were screened. Eleven working fluids were selected based on the requirements as working fluid for ORC such as environmentally friendly, safety, and good operation on the expander. Finally, six working fluids were selected by considering the operating temperature ranges. Then, a cycle analysis was conducted with these six working fluids. As a results, R-245fa and R-134a appeared as appropriate working fluids for ORC operating at low-temperature condition based on the system efficiency and the turbine output power.

Study on Performance Evaluation of Oscillating Heat Pipe Heat Exchanger for Low Temperature Waste Heat Recovery (저온 폐열 회수용 진동형 히트 파이프 열교환기의 성능 평가에 관한 연구)

  • 안영태;이욱현;김정훈;김종수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.5
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    • pp.368-376
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    • 2001
  • Performance of heat exchanger was evaluated to heat exchanger using oscillating heat pipe for waste heat recovery of low temperature. Oscillating heat pipe used in this study was formed to the closed loop of serpentine shapes using copper tubes. Heat exchanger was formed to shell and tube type and composed of low finned tube. R-22 and R-141b were used to the working fluids of tube side and their charging ratio was 40%. And, water was used to the working fluid of shell side. As the experimental parameters, the inlet temperature difference of heating and cooling part of secondary fluid and the mass velocity of secondary fluid were used. The mass velocity of secondary fluid was changed from 90 kg/$m^2s\; to\;190 kg/m^2$s from the experimental results, heat recovery rate was linearly increased to the increment of the mass velocity of secondary fluid and the inlet temperature difference of secondary fluid. Finally, the performance of heat exchanger was evaluated by using $\varepsilon$-NTU method. It was found that NTU was about 1.5 when effectiveness was decided to 80%.

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Evaluation of Hybrid Thermal Oxidation(HTO) System for Removal of MEK(Methyl ethyl ketone) and Toluene (복합열산화(Hybrid Thermal Oxidation) 시스템을 이용한 MEK(Methyl ethyl ketone)와 Toluene 제거 평가)

  • Jang, Duhun;Bae, Wookeun;Kim, Moonil;Kim, Kyungtae
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.6
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    • pp.31-37
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    • 2010
  • In this study, optimization of MEK and Toluene removal was conducted by HTO(Hybrid Thermal Oxidation) system. HTO system has a multi-bed reaction plate and the plate consisted of wasted heat regeneration part and catalysis part. VOCs removal by HTO system was estimated by changing inlet flow rates with different valve changing times. Under $350^{\circ}C$ of combustion temperature, VOCs was fully converted and the equivalent conversion was 100%. The thermal oxidation efficiency, related to the amount of injected fuel into HTO system and the valve change time, was revealed at the level of 93.0~96.3%. In case of MEK removal by HTO system, the efficiency was ranged from 91.1 to 97.1%. Also, Toluene removal efficiency(93.2~97.4%) was good and stable with respect to the operating conditions. Considering above results, it was proved that HTO system could be a stable and compact system for VOCs, especially MEK and Toluene with high removal efficiency.

A Study on Waste Heat Recycling of Plasma Melting System (플라즈마 용융 공정시의 폐열 재활용 연구)

  • Kim, Seong-Jung
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.3
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    • pp.85-90
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    • 2006
  • The purpose of this research is to design an imitation boiler similar to the waste heat boiler installed on a plasma melting furnace in order to acquire a capability of a thermal design as to the circulation of heat and the discharge of noxious gas inside a boiler and to improve the efficiency of a waste heat boiler using the CFD (Computation Fluid Dynamics) program. The position of corrosion and the generation of a clinker inside a boiler due to temperature changes, combustion gas flows, and corrosive gases inside a boiler are examined to design the structure of an efficient boiler and recycle energy. As a result of this research, the boiler installed on a plasma melting furnace met the conditions of design by cooling the combustion gases discharged after the second combustion from an exhaust port, originally at 1,200 degrees Celsius, down to around 450 degrees Celsius. On the other hand, the circulation of corrosive gases (SOx and HCL) may lead to the generation of corrosion or a clinker in the upper and lower parts of an exhaust port more easily than any other parts of a boiler. Accordingly, the corrosion on the inside and outside walls of a boiler may result in a shortened lifespan of a boiler and an inability to recycle waste heat in an efficient manner. A prevention against corrosion at high and low temperatures needs to be considered in detail.

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흡수식을 이용한 에너지 장거리 수송/변환 기술

  • 강용태
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.33 no.3
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    • pp.11-18
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    • 2004
  • 흡수식 사이클을 이용한 에너지의 장거리수송 기술을 소개하고 경제성평가 결과를 제시한다. 현재 에너지수요 측면에서 가장 높은 증가율을 보이고 있는 것이 바로 대도시 및 산업단지의 냉$.$난방 및 급탕용 에너지이다. 냉$.$난방에 사용되는 에너지는 10$0^{\circ}C$미만의 저온으로서 고열원 에너지인 화석연료의 사용은 에너지사용 면에서 비효율적이다. 따라서 산업지 역에서 버려지는 폐열원등의 각종 미활용에너지를 이용하여 냉$.$난방부하를 충족시킬 수 있는 에너지 절약형 시스템의 개발이 매우 중요한 과제로 대두되고 있다. 일반적으로 미활용에너지 및 폐열에너지 공급지역은 소비지역으로부터 멀리 떨어져 있다. 지금까지 흡수식시스템은 냉동 및 냉방의 개념에서 기술개발 및 실용적운전이 이루어져 왔으나, 본 논문에서는 흡수식시스템을 이용한 에너지의 장거리수송 및 변환 기술을 소개하고자 한다.

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MEMS 기술을 이용한 에너지 하베스팅 기술

  • Yu, B.G.
    • Electronics and Telecommunications Trends
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    • v.23 no.6
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    • pp.48-58
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    • 2008
  • 에너지 하베스팅 기술은 자연의 빛에너지, 인간 신체 또는 연소형 엔진으로부터의 저온 폐열에너지, 휴대용 기기 탑재/부착장치의 미세 진동에너지, 인간의 신체활동(걷거나 뛰는)으로 인한 소산에너지 등을 흡수하여 에너지 하베스팅 소자 기술을 이용하여 전기에너지로 변환, 전자 기기의 전력으로 사용하는 환경에너지 재생형 에너지원이라 할 수 있다. 유비쿼터스의 정보화 시대에는 휴대형 정보기기 등이 필수적인 기기가 될 것인데 여기에 사용되는 전력 에너지원은 소형.집적화된 기술이 필수적이다. 이때 MEMS 기술은 에너지 하베스팅 기술의 소형.집적화 기술에 크게 기여하고 극복해야 할 기술에 핵심적인 기술로 사용된다. MEMS 기술이 사용되는 대표적인 에너지 하베스터 기술인 마이크로 연료전지, 마이크로 히터 엔진, Piezoelectric MPG 기술 등을 소개하였다.

Process Design and Economic Evaluation of Condensate Recycling Process for Steam Consumption Reduction (스팀 사용 저감을 위한 응축수 재활용 공정설계 및 경제성 평가)

  • Kim, Jinuk;Choi, Yeongryeol;Cho, Hyungtae;Kim, Junghwan
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.660-667
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    • 2020
  • This study focused on the epoxy resin production process, which uses the steam of 155 ℃ or higher as a heat source, and discards all condensate generated. A part of the process is operated at low temperatures of 70 ℃ or below, thus there are opportunities to reduce the steam consumption by recycling wasted condensate as a heat source for the low temperature section of process. In this study, we developed process models that can reduce steam by recovering waste heat through recycling condensate and conducted a case study to find an optimal condensate recycling system. Three different process designs were proposed and economic evaluations were performed by comparing annual capital costs and steam savings in each case. Finally, an annual steam consumption of the low-temperature section could be reduced by up to 67.6%, which could also bring an additional economic benefit of 522.1 million won/yr.

Computational Investigation of the Thermal Performances of Polymer Heat Sinks Passively-Cooled by Seawater for Thermoelectric Waste Heat Recovery (열전폐열회수를 위해 수동적으로 해수냉각되는 폴리머 히트싱크 열성능의 수치적 연구)

  • Kim, Kyoung Joon
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.432-436
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    • 2015
  • This study computationally explored the thermal performance of passively-cooled polymer heat sinks utilizing seawater. Polymer heat sinks are proposed as cooling modules of the cold sides of thermoelectric generators for waste heat recovery. 3-D Computational Fluid Dynamics (CFD) modelling was conducted for a detailed numerical study. Polyphenylene sulfide (PPS) and pyrolytic graphite (PG) were selected for the base materials of polymer heat sinks. The computational study evaluated the performance of the PPS and PG heat sinks at various fin numbers and fin thicknesses. Their performances were compared with those of aluminum (Al) and titanium (Ti) heat sinks. The study results showed that the thermal performance of the PG heat sink was 3~4 times better than that of the Ti heat sink. This might be due mainly to the better heat spreading of the PG heat sink than the Ti heat sink. The effect of the number of fins on the performance of the PG heat sink was dissimilar to the cases of the PPS and Ti heat sinks. This result can be explained by the interrelationships among heat spreading, surface area enhancement, and fluidic resistance incorporating with an increase in the number of fins.

R&D Trends of Thermoelectrochemical Cells (전기화학 열전지의 연구 개발 동향)

  • Kang, Junsik;Kim, Kyunggu;Lee, Hochun
    • Journal of the Korean Electrochemical Society
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    • v.22 no.3
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    • pp.79-86
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    • 2019
  • Most of low-grad heat (< $200^{\circ}C$) generated from industrial process and human body, is abandoned as waste heat. To harvest the waste heat, the thermoelectrics (TE) technology has been widely investigated so far. However, TE suffers from poor performance and high material cost. As an alternative to the TE device, the thermoelectrical cell (TEC) is gaining growing attention these days. The TEC features several advantages such as high Seebeck coefficient, low cost and design flexibility compared to TE, but its commercial viability was limited by its low heat-to-electricity conversion efficiency. However, recent reports have demonstrated that the performance of TEC can be markedly improved by employing novel electrode/electrolyte materials and by optimizing cell design. This article summarizes the recent progress of TECs in terms of the redox couples, electrolyte solvents and additives, electrode materials and cell design.

A Study on the sludge drying using waste heat of cogeneration plant (열병합발전소 보일러 폐열을 이용한 슬러지 건조 연구)

  • Ryu, Seung-Han;Lee, Sang-Hun;Shin, Dong-Hoon;Park, Jun-Hyung;Jo, Suk-Jin;Kwak, Sung-Sik;Woo, Young-Hoon;Jeon, Jong-Seok
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.60-60
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    • 2011
  • 염색폐수의 정화에는 필연적으로 다량의 슬러지 폐기물이 발생한다. 염색폐수 슬러지는 그간 인근 공해 해상에 투기하는 해양 배출로 저렴하게 처리하였으나, 해양오염을 우려하는 국제협약(1972년 런던협약, 1996년 교토의정서)에 의하여 2008년 8월부터 배출기준이 강화되고 2012년 2월부터는 해양배출이 금지 될 예정이다. 염색폐수 슬러지의 해양 배출이 금지되면 대체 처리방법으로는 지정매립장을 통한 매립처리 방법이나 고온 소각시설에서의 소각처리 방법이 거론되고 있다. 그러나 매립처리는 슬러지 내 함유 수분으로 인한 침출수의 문제와 더불어 장기간 안정적으로 저렴하게 사용할 수 있는 대규모 처분장을 확보하기 어려운 실정이며 소각처리는 슬러지의 높은 함수율로 인해 소각 시보조 연료의 투입이 필연적으로 최근 원유가 급등 등 에너지 비용이 지속적으로 상승함을 고려할 때 소각처리비용 또한 상당한 고가가 될 것으로 예측된다. 이와 같이 슬러지 해양배출이 금지되면 섬유 염색업체들은 많은 환경비용 부담을 안을 것이다. 본 연구에서는 대규모 염색산업단지 공동폐수처리장에서 발생하는 염색폐수 슬러지의 효율적인 건조를 위해 산업단지 내의 열병합발전소에서 발생하는 보일러 폐열을 이용하였으며, 조건 특성 및 효율을 파악하기 위해 보일러 폐열의 특성을 고려하여 슬러지 두께 및 체류시간 등 건조공정 운영조건에 따른 변수별 연구를 수행하였다. 열병합발전소 보일러에서 배출되는 폐열은 온도가 $150^{\circ}C$ 정도로 기존의 슬러지 건조에서는 사용되는 $700^{\circ}C$에 비해서는 매우 저온이다. 하지만 보일러 배가스의 경우, 온도에 비해 많은 풍량을 가지고 있으므로 열량으로 환산시 충분히 가치가 있는 것으로 조사되었다. 염색폐수 슬러지의 경우, 함수율 70% 이내의 탈수 Cake 형태이므로 두께가 두꺼울수록 건조효율이 감소하였으며, 체류시간이 길어질수록 건조효율은 증가하나 20mm 이상에서는 건조효율이 급격히감소하였다. 이를 바탕으로 5톤/일 규모 슬러지 건조 Pilot Plant를 제작하여 운영하였는데, 염색폐수슬러지의 투입공정에서 슬러지와 열풍의 접촉면적을 넓혀 건조효율을 높이기 위하여 슬러지를 압출노즐을 이용하여 슬라이스 칩 형태로 제조하여 건조공정에 투입하였으며, 건조실 내에서도 건조효율의 상승을 위하여 내부열풍순환팬을 설치하여 운영하였다. Pilot 운영결과, 체류시간 52분에서 슬러지의 함수율은 70%에서 10%이하로 감소하였다.

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