• Industry Promotion Research
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• v.6 no.4
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• pp.1-9
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• 2021

The purpose of this study is to manufacture lightweight aggregates for recycling water treatment sludge, to identify the physical properties of the aggregates, and present a method of utilizing the manufactured lightweight aggregates. The chemical composition and thermal properties were examined via a raw materials analysis. The aggregate examined here was fired by the rapid sintering method and the single-particle density and water absorption rate were measured. Water treatment sludge has high ignition loss and high fire resistance. When 30wt% of purified sludge was added, the single-particle density of the aggregates was in the range of 0.8~1.2g/cm³ at a temperature of 1,150~1,200℃. At temperatures of 1200℃ or higher, ultra-light aggregates having a single-particle density of 0.8 or less could be produced. When applied to concrete by replacing the general aggregate in the concrete, a specimen having strength values of 200 to 450 kgf/cm² on 28 days was obtained, and when applied as a filter material, the performance was equal to or higher than that of ordinary sand.

• Journal of the Korean Recycled Construction Resources Institute
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• v.2 no.3
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• pp.173-179
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• 2014

This is an experimental study for recycling coal ash left over from coal use as a potential fine aggregate in concrete. Coal ash is generally divided into either fly ash or bottom ash. Fly ash has been utilized as a substitution material for cement in concrete mixes. On the other hand, bottom ash has the problem of low recycling rates, and thus it has been primarily reclaimed. This study partially substituted fine concrete aggregates with bottom ash to increase its application rate and therefore its recycling rate; its suitability for this purpose was confirmed. The concrete's workability dropped noticeably with increasing bottom ash content when a fixed water-cement ratio of concrete mix was used. Thus, concrete mixes with higher ratio levels are required. To address this problem, concrete was mixed using a polycarboxylate high-range water reducing agent. The fluidity and air entrainment immediately after mixing the concrete and 1 h after mixing were measured, thereby replicating the time concrete is placed in the field when produced either in a ready-mixed concrete or in a batch plant. As a result of this research, the workability and air entrainment were maintained 1 h after mixing for a concrete mixture with approximately 30% of its fine concrete aggregates substituted with the bottom ash. A slight drop in compression strength was seen; however, this confirmed that potential of using bottom ash as a fine aggregate in concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.493-496
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• 2008

Recently, shortage of natural aggregates resources and the amount of waste concrete hsve been rapidly increased, the technique of aggregates manufacturing of waste concrete is damanded. In this study, we evaluated the performance of gutter type roll crusher. Gutter type roll crusher is showed enhanced producing manufacturing ability. The gutter type roll crusher achieved more friction energy than general roll crusher, also a mount of producing showed same results.

• Journal of the Korea Institute of Building Construction
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• v.9 no.4
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• pp.131-137
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• 2009

The rate of recycling of waste concrete, which represents the majority of construction-related waste, is increasing. However, a general recognition of the inferior qualify of recycled aggregates and their lower grade of compressive strength, bending strength, shear strength, frost resistance and ductility make the application of recycled aggregates to structures insufficient. Therefore, this study conducted material and member experiments by adding steel fiber for the purpose of improving the properties of recycled aggregate concrete. To synthesize the experimental results, it was found that specimens with a 30% steel fiber admixture had levels of compressive strength, tensile strength and frost resistance that were equivalent to or higher than the standard specimen, and that concrete that had a 30% replacement of recycled aggregates with steel fiber was suitable for application to actual structures.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.2
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• pp.161-166
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• 2021

This study was on leaching test(KSLT) of the aggregate for the products to evaluate the characteristics of contaminants and the possibility of contamination arising from the aggregate. On the basis pH, conductivity, turbidity, TN, TP, COD and heavy metal contents in the aggregate increased as the particle size of the aggregate was smaller. The pH appeared to be 9.9~11.4 which is relatively higher than soil, however, heavy metal has investigated within the 1 region's standard value of soil pollution standards. From the leaching test, there is strong indication that the risk of pollution due to elution of pollutants gets higher with the smaller grain size. Especially conductivity and turbidity are the potential water pollution source and recycled aggregates of 10mm or less could be a potential pollution source since it could elute soluble matters and suspended solid, but there is no proper management standard for them. As a result of evaluating water pollution possibility of the aggregate, the pH displayed in items with a very high possibility of contamination, TN and TP did in item with a low possibility of contamination and on the other hand the heavy metals did in item with a very low possibility of contamination.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2002.05a
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• pp.91-96
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• 2002

본 연구는 화력발전소에서 발생하는 fly ash의 재활용 분야중 하나인 fly ash 경량골재 생산과정에서 소성(sintering)온도를 결정하는 미연탄소의 연소 현상을 분석함으로서 공정에 적용 가능한 단일 입자 연소 모델 개발을 목적으로 한다. fly ash 경량골재는 미연탄소를 포함한 fly ash를 점결제를 이용하여 성형하고, 함유된 미연탄소를 연소시켜, 그 연소열을 이용하여 fly ash를 소성 시켜 형성된다.(중략)

• Journal of the Korea Organic Resources Recycling Association
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• v.12 no.1
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• pp.94-103
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• 2004

The generation of construction waste has increased continuously in the recent years, becoming an important social issue. In this paper, the generation and treatment of construction waste in Korea was reviewed and a comparative analysis was performed between Korea and developed countries to suggest some efficient recycling strategies. The generation of construction waste has increased 4 times from 10 million ton/yr in 1996 to 40.3 million ton/yr in 2002. Of the construction waste generated in 2002, concrete debris waste occupied 60.4%. Approximately 14.5% of the construction waste is landfilled, 2,0% incinerated and 83.4% recycled, then the recycling rate might be relatively high. However, there is room for increasing landfill diversion. It is somewhat important to strenghten incentives for the outstanding recycling business. It is also needed to improve the recycled aggregate quality standard and impurity content standard. It is desirable to toughen the facility standard for the recycling aggregate business and the quality standard for the intermediate treatment business. Also, market for the intermediate product of the recycled aggregate should be activated. Finally, more recycling-oriented regulations governing the construction waste has to be developed with the efficient public education program.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.4
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• pp.383-388
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• 2019

The present study evaluated experimentally the effects of the type and content of plastic fine aggregates on cement mortar in order to utilize waste platics as raw materials of concrete. The two kinds of plastics, LLDPE and HDPE were used, and the mixing rate of plastic fine aggregates was increased 0, 25, 50, 75, 100%. The mortar of LLDPE fine aggregate and HDPE fine aggregate showed similar tendency in flow and material separation resistance, density and water absorption, compressive strength and flexural strength by age. The flowability of mortar mixed with plastic fine aggregates was increased up to 50% but decreased at 75% or more. The material separation resistance of mortar with plastic fine aggregates was also dramatically decreased. On the other hand, due to the low density of plastics, the density of mortar decreased with the mixing of plastic fine aggregates. Due to the low adhesion between plastic fine aggregates and cement, the compressive strength by age was decreased in proportion to the mixing ratio of plastic aggregate, but the flexural strength of each age decreased with maintaining a certain level at 50% or more of plastic fine aggregate content.

• Applied Chemistry for Engineering
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• v.16 no.3
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• pp.317-322
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• 2005

Nowadays, recycling of aggregates from the waste concrete is in big demand due to the protection of environment and the shortage of aggregates that are needed for ever expanding construction projects. This study was undertaken to examine the feasibility of recycling waste concrete powder produced in the crushing process of demolished concrete as a filler material for polymer mortar. In this study, polymer mortar specimens were prepared by varying the mix proportion of polymer binder (ranging 9~15 wt%), waste concrete powder (ranging 0~20 wt%) substituted for silica powder, 0.1~0.3 mm fine aggregate (ranging 21~24 wt%) and 0.7~1.2 mm fine aggregate (ranging 44~47 wt%). For the prepared polymer mortar specimens, various physical properties such as strength, water absorption, heat water resistance, acid resistance, pore distribution and SEM observation were investigated in this work. As a result, physical properties of polymer mortar were observed to have remarkably improved with an increase of polymer binder, but greatly deteriorated with an increase of substitution quantity of waste concrete powder.

• Proceedings of the Korea Concrete Institute Conference
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• 2009.05a
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• pp.355-356
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• 2009

The recycled aggregates include a lot of aggregates for concrete. Using the heavy medium separation method that is one of the specific gravity separation methods, about 45% of the waste concrete could be converted to the recycled aggregates.