• Title/Summary/Keyword: 재료 시험

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Analysis of Acoustic Emission Signals during Long-Term Strength Tests of Brittle Materials (취성재료의 장기 강도시험 중 미소파괴음 신호 분석)

  • Cheon, Dae-Sung;Jung, Yong-Bok
    • Tunnel and Underground Space
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    • v.27 no.3
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    • pp.121-131
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    • 2017
  • We studied the time-dependent behaviors of rock and concrete materials by conducting the static and dynamic long-term strength tests. In particular, acoustic emission(AE) signals generated while the tests were analyzed and used for the long-term stability evaluation. In the static subcritical crack growth test, the long-term behavior and AE characteristics of Mode I and Mode II were investigated. In the dynamic long-term strength test, the fatigue limit and characteristics of generation of AE were analyzed through cyclic four points bending test. The graph of the cumulative AE hits versus time showed a shape similar to that of the creep curve with the first, second and third stages. The possibility for evaluating the static and dynamic long-term stability of rock and concrete is presented from the log - log relationship between the slope of the secondary stage of cumulative AE hits curve and the delayed failure time.

Mechanical Testing and Nonlinear Material Properties for Finite Element Analysis of Rubber Components (고무부품의 유한요소해석을 위한 재료시험 및 비선형 재료물성에 관한 연구)

  • Kim, Wan-Doo;Kim, Wan-Soo;Kim, Dong-Jin;Woo, Chang-Soo;Lee, Hak-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.848-859
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    • 2004
  • Mechanical testing methods to determine the material constants for large deformation nonlinear finite element analysis were demonstrated for natural rubber. Uniaxial tension, uniaxial compression, equi-biaxial tension and pure shear tests of rubber specimens are performed to achieve the stress-strain curves. The stress-strain curves are obtained after between 5 and 10 cycles to consider the Mullins effect. Mooney and Ogden strain-energy density functions, which are typical form of the hyperelastic material, are determined and compared with each other. The material constants using only uniaxial tension data are about 20% higher than those obtained by any other test data set. The experimental equations of shear elastic modulus on the hardness and maximum strain are presented using multiple regression method. Large deformation finite element analysis of automotive transmission mount using different material constants is performed and the load-displacement curves are compared with experiments. The selection of material constant in large deformation finite element analysis depend on the strain level of component in service.

Development of Bulging Process for Regenerative Cooling Nozzle of Liquid Rocket Thrust Chamber (액체로켓 연소기 재생냉각형 노즐의 벌징 공정 개발)

  • Ryu, Chul-Sung;Choi, Hwan-Suk
    • Aerospace Engineering and Technology
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    • v.7 no.2
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    • pp.103-109
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    • 2008
  • A study has been conducted on the bulging process of regenerative cooling nozzle which is essential for the manufacturing of liquid rocket thrust chamber. Tension tests have been performed for the material to be used for the development of the bulging process and mechanical properties are obtained by the test. Two or three bulging tools were required to complete the bulging process. The necking of the material was a major failure encountered in the bulging process and a research has revealed that grain size of the material has considerable effect on its occurrence. The presently developed bulging process with a controlled grain size material has been successfully applied to the manufacturing of subscale and 30-tonf full scale regeneratively cooled nozzle while demonstrating the applicability and usefulness of the presently developed bulging process.

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A New Method for Characterization of Composites by Ultrasonics (초음파를 이용한 복합재료 기계적 특성값의 새로운 특정 방법)

  • 장필성;전홍재
    • Composites Research
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    • v.13 no.2
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    • pp.1-7
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    • 2000
  • A new ultrasonic test method is proposed to obtain elastic constants of unidirectional composite materials nondestructively. In the proposed test method, only longitudinal transducers are used to measure wave velocities by through-transmission method. An aluminum wedge and a flat aluminum rectangular block are placed on each side of the test specimen. Oblique incident longitudinal wave is transmitted from a wedge to the specimen and the mode conversions are occurred sequentially at two interfaces between the specimen and aluminium. Measuring wave velocities converted to longitudinal waves in the rectangular block give all information to determine elastic constants of the composites. In order to determine shear stiffness coefficients, transverse wave velocity is measured indirectly from received longitudinal wave. Effects of anisotropy on waves are also considered in this study.

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Bulging Process of Liquid Rocket Combustion Chamber Nozzle (액체로켓 연소기 노즐의 벌징 공정)

  • Ryu, Chul-Sung;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.3
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    • pp.271-278
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    • 2008
  • A study has been conducted on the bulging process of liquid rocket engine nozzle which is essential to the manufacturing regenerative cooling combustion chamber. Mechanical properties of the material used for the bulging were experimentally obtained by tension tests. Deformation of the bulged nozzle was confirmed by a structural analysis. The developed bulging process and the deformation analysis result were confirmed by manufacturing of the bulged nozzle specimens and the bulging test. There has been a bulging failure among 7 bulged specimens due to the necking of the material. The cause of necking was investigated by comparing microstructure of the material. The investigation has revealed grain size of the material has considerable effect on the occurrence of the necking.

A performance analysis on supersonic nozzle by ablated shape of thermal protectors (내열 재료별 삭마형상에 따른 초음속 노즐 성능 분석)

  • Lee, Ji-Hyung;Ham, Hee-Cheol
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.371-376
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    • 2007
  • Pan and rayon materials, two types of carbon fabric/phenolics composites, are using as thermal protectors for SRM's nozzle. After burning tests, It was required to analyze the performance of nozzles by ablated shape because ablative patterns were different from each other. For studying of performance on supersonic nozzles that have ablated shape, 1-dimensional analysis and numerical analysis were performed and results were presented in this paper. As the results of this study, in case of the thrust loss, rayon was predicted about 0.53% higher than pan and in case of total impulse loss, rayon was predicted about 0.4% higher than pan.

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Adhesive Fracture Characteristic of DCB Specimen due to Single and Heterogeneous Materials under Tearing Load (찢김 하중에서 단일 재료 및 이종 접합 재료에 따른 이중외팔보 시험편의 접착제 파손 특성)

  • Kim, Jae-Won;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.127-134
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    • 2021
  • In this study, the adhesive fracturing characteristics of a DCB specimen due to single and heterogeneous bonding materials under tearing load was investigated. The experiments were conducted to examine the fracturing properties of the adhesive DCB specimen. As an experimental condition, a forced displacement of 3mm/min was applied to one side while the other side was fixed. As a result of the experiment, it was found that the AL6061-T6 material was superior to the CFRP material in terms of maximum stress, specific strength, and energy release rate when compared to the adhesive fracturing property of a single material. We tested CFRP-AL, a heterogeneous bonding material, and compared its experimental results to the results from the single materials. Based on these results, CFRP-AL with a heterogeneous bonding material was observed to have the superior structural safety compared to single materials for the mode III fracture type.

Measurement Method of Sensitivity for Hydrogen Embrittlement of High Strength Bolts (고강도 볼트의 수소취성에 대한 민감도 측정방법)

  • Ham, Jong-Oh;Kim, Bok-Gi;Lee, Sun-Ho
    • Korean Journal of Metals and Materials
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    • v.49 no.1
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    • pp.1-8
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    • 2011
  • To measure the sensitivity of the hydrogen embrittlement from plated high strength bolts (SWCH18A, F11T), the bolt was stressed by a corresponding to the amount of tensile strain of 5% and 20%, and then the bolt developed a crack on the surface. The bolt that didn't have concentrated hydrogen, even though it was stressed by a corresponding the amount of tensile strain of 5% and 20%, no crack developed. However, the bolt that had concentrated hydrogen, developed cracks from the thread crest to the root. It is impossible to measure the hydrogen amount from plated high strength bolts using Hydrogen-Determinator, because of the limitation of the minimum sample size (about 1g as a mass or $5{\times}5{\times}5 mm^3$ as a volume). Therefore, the sensitivity of hydrogen embrittlement can be measured by observing the presence of cracks on the surface of plated high strength bolts which are stressed by a corresponding to the amount of tensile strain of 5% and 20%.

Initiation and Growth Behavior of Small Surface Fatigue Crack on SiC Particle Reinforced Aluminum Composite (SiC 입자 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 초기진전거동)

  • Lee, Sang-Hyoup;Choi, Young-Geun;Kim, Sang-Tae;Lee, Moon-Hwan
    • Composites Research
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    • v.21 no.6
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    • pp.15-22
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    • 2008
  • Reversed plane bending fatigue tests were conducted on SiC particle aluminum composite. The initiation and growth behaviors of small surface fatigue cracks were continuously monitored by the replica technique and investigated in detail. The fatigue life of MMC is shorter than that of matrix because there exists interface debonding of SiC particles and matrix on the whole face of the notch part in the casting metal matrix composite(MMC). The coalescence of micro-cracks was observed in the tests conducted at high stress levels. Due to the coalescence, a higher crack growth rate of small cracks rather than those of long cracks was recognized in da/dn-$K_{max}$ relationship.

複合材料의 破壞에 對한 破壞力學的 어프로우치 (II) -피로시험 및 구열 성장 거동 해석-

  • 최용식
    • Journal of the KSME
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    • v.22 no.3
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    • pp.203-213
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    • 1982
  • 이재결합재의 피로시험에서 나타나는 피로균열성정거동은, 역시 균열선단이 결합경계의 근방에 있거나 경계상에 있을 때의 것이 균질재료에서의, 거동과 비교.검토되어야겠다. 이재결합재를 여기에서는 탄성계수 E 값이 동일(또는 근접)한 이재간의 결합재와, E 값이 현저히 다른 이재 간의 결합재로 나누어 그 피로시험예를 검토해 나가기로 하겠다. 또한 전술한 바와 같이 이재 결합재에 의한 피로시험 그 자체의 난전으로 말미암아 파괴역학적으로 해석된 이재결합재피로 균열거동연구보고가 극히 부진함에 비추어 여기에서는 주로 필자가 발효한 연구보고들을 바탕 으로 해서 검토해 나가기로 하겠다.

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