• Title/Summary/Keyword: 재료 시험

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A study on the characteristics of cast iron made by continuous cast iron for the parts of the rotary pump (진공 펌프용 부품에 적용한 연속 주조봉 주철의 특성연구)

  • 박상준
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.48-48
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    • 2000
  • 진공부품에 사용되고 있는 재료는 여러 가지 있으나 회주철품은 진동 감쇄 및 흡진성이 우수하여 소음 발생이 적고, 조직 중에 흑연이 존재하므로 주강에 비하여 자기윤활작용이 있으며, 말차계수가 적어 마찰면의 면입이 높은 경우에도 소손 등의 이상 마멸현상이 적어 진공펌프, 내연기관, 공작 기계등과 같이 강인성과 내마멸성을 요구하는 부품에 많이 이용되어 왔다, 이 회주철도 대별하면 여러 종류가 있고, 진공 펌프용 재질은 주로 회주철 중에 ASTM A형으로 도면에 명기되어 있다. 따라서 본 제품을 개발하는 과정중에 연속 주조법으로 제조된 ASTM형이 기존의 재료에 비하여 내기밀성, 내마면성, 내피로성 및 기계적 성질등이 우수함을 확인하여본 재질로 개발하였고, 시험한 연구 결과를 발표하고자 한다. 실험은 ASTM A형으로 주조하기 위하여 용해된 용탕을 사형 주형에서 GC200으로 주조하고, ASTM D형은 D사의 연속 주조기에서 직경 30mm로 주조하였다. 이와 같이 주조된 사료를 일정한 크기로 시험편을 만들어 인장 강도, 경도, 피로한도, 피로성, 절삭성, 내유압성, 소입성과 내마멸성을 시험하였다.

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A Study on the Structural Strength Assessment of FRP Composites Boat (FRP 복합재료 선박의 구조강도 평가에 관한 연구)

  • Choi, Han-Kyu;Kwon, Soo-Yeon
    • Journal of Korea Ship Safrty Technology Authority
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    • s.28
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    • pp.46-63
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    • 2010
  • 플레저보트의 고강도 및 경량화 추세에 따라 복합재료 등 관련 소재의 경량화가 요구되었고, 이에 부응하여 관련 신소재 개발과 진공성형 신건조공법 등이 출현하였으며, 이러한 신공법을 이용한 선박건조가 증가하고 있는 실정에 따라 선박의 구조강도 평가가 중요한 과제로 부각되고 있다. 또한 선박의 안전성 확보와 고객의 편리 도모를 위한 플레저보트 구조강도 확인을 위한 시험방법 등도 다양화할 필요가 있다. 따라서 진공적층 및 수적층 성형방법으로 건조한 플레저보트를 대상으로 선체구조 강도 시험 결과를 비교 분석하여 우리 실정에 적합하고 플레저보트의 안정성 평가를 위한 선체구조 강도 시험 기준안을 제시하고자 한다.

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A novel hemispherical microbond specimen for evaluating the interfacial shear strength of single fiber composite (복합재료의 계면 전단강도를 평가하기 위한 새로운 반구형 미소접합 시험편)

  • Park, Joo-Eon;Choi, Nak-Sam
    • Composites Research
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    • v.21 no.2
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    • pp.25-30
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    • 2008
  • A hemispherical microbond specimen adhered onto single carbon fiber has been proposed for evaluating the interfacial shear strength between epoxy and carbon fiber. Hemispherical microbond specimens showed low interfacial shear strength data and its small standard deviation as compared with the droplet one, which seemed to be caused by the reduction of the meniscus effects and of the stress concentration in the region contacting with the tip of pin hole. In comparison with the droplet specimen the hemispherical specimen showed the shear stress distribution similar to the cylindrical one in that low stress concentration arose around the contacting region. Average interfacial shear strength obtained by the hemispherical ones represented a good correlation with the hardness of the epoxy matrix.

Nondestructive Microfailure and Interfacial Evaluation of Plasma-Treated PBO and Kevlar Fibers/Epoxy Composites using Micromechanical Test and Acoustic Emission (Micromechanical 시험법과 음향방출을 이용한 플라즈마 처리된 PBO와 Kevlar 섬유강화 Epoxy 복합재료의 비파괴적 파단특성 및 계면물성 평가)

  • 박종만;김대식;김성룡
    • Composites Research
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    • v.16 no.4
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    • pp.74-79
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    • 2003
  • Comparison of interfacial properties and microfailure mechanisms of oxygen-plasma treated poly(p-phenylene-2,6-benzobisoxazole(PBO. Zylon) and poly(p-phenylene terephthalamide)(PPTA, Kevlar) fibers/ epoxy composites were investigated using micromechanical technique and nondestructive acoustic emission(AE). Interfacial shear strength(IFSS) and work of adhesion, Wa of PBO or Kevlar fibers/epoxy composites increased by oxygen-plasma treatment. Plasma-treated Kevlar fiber shooed the maximum critical surface tension and polar term, whereas the untreated PBO fiber showed the minimum value. Microfibril fracture pattern of plasma-treated Kevlar fiber appeared obviously. Based on the propagation of microfibril failure toward core region. the number of AE events for plasma-treated PBO and Kevlar fibers increased significantly. The results oi nondestructive AE were consistent well with microfailure modes by optical observation in microdroplet and two-fiber composites tests.

Deformation and Fracture Analysis of Honeycomb Sandwich Composites under Bending Loading (굽힘 하중을 받는 하니컴 샌드위치 복합재료의 변형 및 파괴 해석)

  • Kim Hyoung-Gu;Choi Nak-Sam
    • Composites Research
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    • v.18 no.1
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    • pp.30-37
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    • 2005
  • The bending strength characteristics and local deformation behaviors of honeycomb sandwich composites were investigated using three-point bending experiment and finite element simulation with a real model of honeycomb core. Two kinds of cell sizes of honeycomb core, two kinds of skin layer thicknesses, perfect bonding specimen as well as initial delamination specimen were used for analysis of stress and deformation behaviors of honeycomb sandwich beams. Various failure modes such as skin layer yielding, interfacial delamination, core shear deformation and local buckling were considered. Its simulation results were very comparable to the experimental ones. Consequently, cell size of honeycomb core and skin layer thickness had dominant effects on the bending strength and deformation behaviors of honeycomb sandwich composites. Specimens of large core cell size and thin skin layer showed that bending strength decreased by $30\~68\%$.

Effect of Filler and Additive on Performance of Cycloalipatic Epoxy Used for Outdoor Insulators (Cycloaliphatic계 에폭시 절연재료의 옥외성능에 미치는 충전재 및 첨가물의 영향)

  • 연복희;박충렬;허창수;심대섭
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.16 no.4
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    • pp.30-37
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    • 2002
  • This paper reports on the results of weathering test, tracking test and salt-fog test of various kinds of cycloaliphatic epoxy systems. UV irradiation dramatically induced the loss of surface hydrophobicity due to the chain scission attack at the surface under UV irradiation. It could be seen that samples containing an UV absorbent/antioxidant and a silicone oil additive have a good performance in weathering test, while ATH(alumina tri-hydrate) filled ones have high resistance against tracking failure than others. Under salt fog chamber test, specimens mixed with silicone oil are able to suppress leakage current development. It was thought that silicone oil mixed into cycloaliphatic epoxy system could lead to lower the surface energy and to retain hydrophobic properties for a long time, which are desirable for outdoor use.

Interfacial Evaluation and Nondestructive Damage Sensing of Carbon Fiber Reinforced Epoxy-AT-PEI Composites using Micromechanical Test and Electrical Resistance Measurement (Micromechanical 시험법과 전기저항 측정을 이용한 탄소섬유 강화 Epoxy-AT-PEI복합재료의 비파괴적 손상 감지능 및 계면물성 평가)

  • Joung-Man Park;Dae-Sik Kim;Jin-Woo Kong;Minyoung Kim;Wonho Kim
    • Composites Research
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    • v.16 no.2
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    • pp.62-67
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    • 2003
  • Interfacial properties and damage sensing for the carbon fiber/epoxy-amine terminated (AT)-polyetherimide (PEI) composite were performed using microdroplet test and electrical resistance measurements. As AT-PEI content increased, the fracture toughness of epoxy-AT-PEI matrix increased, and interfacial shear strength (IFSS) increased due to the improved fracture toughness by energy absorption mechanisms of AT-PEI phase. The microdroplet in the carbon fiber/neat epoxy composite showed brittle microfailure mode. At 15 phr AT-PEI content ductile microfailure mode appeared because of improved fracture toughness. After curing, the change in electrical resistance $\Delta\textrm{R}$) with increasing AT-PEI content increased gradually because of thermal shrinkage. Under cyclic stress, in the neat epoxy case the reaching time until same stress was faster and their slope was higher than those of 15 phr AT-PEI. The result obtained from electrical resistance measurements under curing process and reversible stress/strain was correspondence well with matrix toughness properties.

Stabilization Mechanism for Sands Treated with Organic Acids from Laboratory Tests (유기산 재료를 이용한 사질토의 안정화 메커니즘에 관한 연구)

  • Ki, Jungsu;Yee, Eric;Lee, Jonghwi;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.14 no.6
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    • pp.39-46
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    • 2013
  • The field of ground amelioration, many construction methods have been developed more prosperously up to now, but even now, the majority focuses on the improvement of ground strength. And they could not suggest concrete solutions to the occurrence of environmental issues. To address this problem, soil improvement methods employing organic acid materials have recently been developed as eco-friendly technologies for increasing the soil strength, but details regarding the basic stabilization mechanism are not known yet. Against this background, this research was conducted to examine the soil stabilization mechanism; for this purpose, unconfined compressive strength and pH tests were conducted by using an improved eco-friendly organic acid material. The test results revealed that the samples processed with the organic acid showed a considerable increase in the unconfined compressive strength over time as compared to the strength of the samples that were processed without the organic acid. It was also confirmed that the organic acid material promoted microbial breeding and improved the soil structure by reducing the volume of the voids in the soil. Therefore, the sustainable development of this method needs to be analysed more in the future.

Strength Characteristics of Cemented Sand and Gravel (Cemented Sand and Gravel 재료의 강도특성)

  • Kim Ki-Young;Park Han-Gyu;Jeon Je-Sung
    • Journal of the Korean Geotechnical Society
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    • v.21 no.10
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    • pp.61-71
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    • 2005
  • Cemented Sand and Gravel (CSG) is a material made by simple mixing of rock-based raw materials such as excavated soil and riverbed gravel together with cement and water. The use of CSG material for cofferdam and large dam is gradually increasing in Japan because a quarry and aggregate plants can be diminished. Also, the CSG method can reduce dam construction cost, construction duration and destruction of environment. In this paper, the basic strength characteristics of CSG, such as compressive strength, modulus of elasticity and stress-strain curve were investigated by unconfined compression test and large triaxial compression test. From the results of the experimental study, the correlation equations between elastic modulus and unit cement, age are proposed.

Numerical Simulation of Membrane of LNG Insulation System using User Defined Material Subroutine (사용자지정 재료 서브루틴을 활용한 LNG선박 단열시스템 멤브레인의 수치해석)

  • Kim, Jeong-Hyeon;Kim, Seul-Kee;Kim, Myung-Soo;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.4
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    • pp.265-271
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    • 2014
  • 304L stainless steel sheets are used as a primary barrier for the insulation of membrane-type liquefied natural gas(LNG) carrier cargo containment system. 304L stainless steel is a transformation-induced-plasticity(TRIP) steel that exhibits complex material behavior, because it undergoes phase transformation during plastic deformation. Since the TRIP behavior is very important mechanical characteristics in a low-temperature environment, significant amounts of data are available in the literature. In the present study, a uniaxial tensile test for 304L stainless steel was performed to investigate nonlinear mechanical characteristics. In addition, a viscoplastic model and damage model is proposed to predict material fractures under arbitrary loads. The verification was conducted not only by a material-based comparative study involving experimental investigations, but also by a structural application to the LNG membrane of a Mark-III-type cargo containment system.