• Title/Summary/Keyword: 잔류 변형

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Prediction of Residual Stresses in Injection Molded Parts considering packing and cooling Stages (보압과 냉각 과정을 사출성형 제품의 잔류 응력 예측)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.9 no.1
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    • pp.16-26
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    • 1997
  • 사출 성형된 제품에서 발생하는 잔류응력은 최종 제춤의 기하학적 정밀도와 기계적 성질 및 열적 성질에 영향을 미친다. 사출성형된 제품의 잔류응력을 예측하기 위해서는 먼 저 열 및 유동장의 해석을 수행하여야 하고이를 위해서는 사출 성형의 세단계. 즉 충전, 보 압, 냉각을 모두고려해야한다. 검사체적 방법에 기초한 혼합 유한요소/유한차분방법을 사용 하는 수치 해석적 기법에 의하여 충전과정가 후충전 과정의 유동장 해서을 수행하였다. 일 반화된 헬레쇼 유동을 가정하였고 보압과 냉각과정시의 고본자의 압축성을 고려하였다. 점 도의 전단 변형률의 크기와 온도에 대한 의존성은 개선된 크로스 모델을 사용하여 나타내었 다. Tait에 의해 제안된 상태방정식은 고분자의 온도, 압력, 부피의 상호관계를 묘사하는 좋 은 방법을 제공하였다. 유동해석을 통하여 전 공정에 걸쳐서 온도와 압\ulcorner장의 변화에 대한 데이터를 얻었고 제품의 고체 응력해석의 입력 데이터로 사용하였다. 유한요소응력해석에는 평면 응력요소를 사용하였다. 다양한 형태의 금형에 대해서 공정 변수들을 달리하여 유동장 의 해석과 잔류응력의 계산을 수행하였다. 이로부터 공정조건과 유동장의 관계를 밝히고 최 종 제춤의 잔류 응력에의 영향을 고찰하였다.

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A Study on the Nonlinear Buckling Behavior of Thin-Walled Sections (박판단면의 비선형 좌굴거동에 관한 해석적연구)

  • Jin, Chang Sun;Kwon, Young Bong
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.407-421
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    • 1998
  • The purpose of this paper is to provide and verify an analytical method, based on the spline finite strip method, which can be used to investigate the buckling mode and stress of thin-walled steel sections. Geometric imperfection and initial stress of plates and plate assemblies, which are resulted from various preloadings and may cause prebuckling deformations before buckling, are included in the analysis. Material nonlinearity and residual stress are also considered. It can be applied to sections with simple or non-simple boundary conditions and arbitrary loading. The method has been applied to investigate the buckling behavior of plates and plate assemblies which are subjected to compression with initial imperfections and residual stresses.

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A model of fatigue crack growth based on plastic stretch at the crack tip (균열선단의 소성스트레치를 이용한 피로균열성장모델)

  • Ju, Yeong Sik;Kim, Jae Hun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.3
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    • pp.15-22
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    • 2003
  • The fatigue crack growth model is derived and the retardation model is proposed. The fatigue crack growth model considers the residual plastic stretch on the crack surface which results from the plastic deformation at the tip of fatigue crack. The fatigue crack growth rate is calculated by using the cumulative fatigue damage and plastic strain energy in the material elements at the crack tip. This model gives the crack growth rate in reasonable agreement with test data for aluminum alloy AL6061-T651 and 17-4PH casting steel. The fatigue crack growth retardation model is based on the residual plastic stretch produced from a tensile overload which reduced the plastic strain range of the following load cycles. A strip-yield model of a crack tip plasticity is used for the calculation of a plastic zone size. The proposed retardation model characterized the observed features and delayed retardation of the fatigue crack growth under tensile overload.

Study on Ultimate Behavior of Steel Transmission Tower with Residual Stress and Initial Imperfection (잔류응력과 초기변형을 고려한 송전철탑의 비선형 극한거동에 관한 해석적 연구)

  • Chang, Jin Won;Kim, Seung Jun;Park, Jong Sup;Kang, Young Jong
    • Journal of Korean Society of Steel Construction
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    • v.20 no.3
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    • pp.421-435
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    • 2008
  • This paper presents an investigation on the ultimate behavior of a transmission tower using nonlinear analyses inconsideration of residual stress and initial imperfection. Main members, such as main post, horizontal member and diagonal member of the transmission tower were modeled using beam element. Moreover, submembers of the transmission tower were modeled using truss element. ABAQUS (2004) program was used to perform finite element analyses. Initial condition options of the ABAQUS program considering initial stress and imperfection were used in this study. Before performing the analysis of the total transmission tower, simple angle section models using beam or plate/shell element w ere investigated to verify the appropriateness of ABAQUS analysis models and options. According to the verification results, the beam element was used for nonlinear analyses of the transmission tower. From nonlinear analyses results, buckling failure was in the main member of the leg part because of ${P-{\triangle}}$ effect at that point. Also, this paper includes significant results to define real structural failure modes and quantitative values. This study should be used in the development of a reasonable and economic design method for transmission towers.