• Title/Summary/Keyword: 잔류가스

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A Study on the Combustion Characteristics of Lean Mixture by Radicals Induced Injection in a Constant Volume Combustor (2) (정적연소기에서 라디칼 유도분사를 이용한 희박혼합기의 연소특성에 관한 연구 (2))

  • 박종상;강병무;이명준;하종률;정성식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.19-26
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    • 2004
  • A prior fundamental study was executed using a constant volume chamber to improve the burning properties of lean pre-mixture by the injection of active radicals generated in the sub-chamber. In consequence, RI method shows remarkable progress in the aspects of burning velocity and combustible lean limit compared with SI method. In this study, the necessary additional works have been performed to be based on the former results. We changed parameters as the initial temperature and the initial pressure of mixture. And the effects of residual gas at issue in a real engine were investigated. As a result, the effects of initial temperature were significant, but on the other hand, those of initial pressure were slight. The correlation of passage hole number between overall passage hole area was grasped. And the more detailed analysis is required on residual gas.

The welding Characteristics of the Insertion Device Vacuum Chamber of PLS Storage Ring (가속기 저장링 삽입장치 진공 챔버의 용접)

  • 최만호;한영진;김창균;정진화;권영각
    • Journal of Welding and Joining
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    • v.17 no.4
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    • pp.32-38
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    • 1999
  • PAL(Pohang Accelerator Laboratory) designed and manufactured a 5m-long straight vacuum chamber to adopt U7 undulator that is the first insertion device. Top and bottom plates of the vacuum chamber were made of Al alloy A5083-H321, and welded together by the GTAW welding. The leak rate is less than 1×{TEX}$10^{-10}${/TEX} torr·ℓ/s with negligible welding deformation. The pressure has been maintained below {TEX}$10^{-10}${/TEX} torr after installation. This paper reports the welding process and the method applied to achieve ultimate vacuum performance and t satisfy integrity of welds.

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The Effect of Inhibitor on the Crystal Structure and Surface Properties Zn Alloy Films Prepared by PVD Sputtering Method (PVD 스퍼터링법에 의해 제작된 Zn계 박막의 결정구조와 표면특성에 미치는 인히비더의 영향)

  • Bae, Il-Yong;Pyo, Seong-Uk;Lee, Un-Gi;Im, Gyeong-Min;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.38-38
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    • 2014
  • SPCC강판상에 PVD 스퍼터링법으로 Zn계 박막을 제작하였고, Zn계 박막의 결정구조와 표면특성에 미치는 산소의 영향을 해석하였다. 실험결과, 진공쳄버 내부에 있는 대부분의 Zn 이온중에서 Mg 이온이 증가할 때, Mg의 증발 및 흡착으로 인한 Zn의 증착핵 성장 억제와 Zn-Mg 금속간 화합물의 분산분포는 Zn-Mg막의 결정입자의 크기를 작게 만들었다. 산소가 쳄버내부에 존해하는 경우에는 XRD 피크는 상대적으로 감소되면서 브로딩하게 나타났다. 또한, 표면특성인 몰포로지의 경향을 분석해 보면 결정입도는 작아지는 현상을 보였다. 이것은 챔버 내부에 존재하는 잔류가스인 산소가 Zn 및 Mg과 같은 증착입자와 결합 및 흡착이 이루어지고, Zn 및 Mg 등이 증착핵의 마이그레이션 효과를 감소시켜 결정입도의 크기가 감소되는 것으로 나타났다.

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r.f.PACVD를 이용한 Si이 첨가된 DLC 필름의 미세구조 및 기계적 특성 평가

  • 박세준;조성진;이광렬;고대홍
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.137-137
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    • 1999
  • DLC(diamond-like carbon) 필름은 경도가 높고 마찰계수가 낮다는 장점을 가지고 있기 때문에 내마모성 코팅이나 윤활성 코팅에 대한 많은 응용이 이루어지고 있다. 그러나 DLC 필름은 수 GPa 정도의 높은 필름 자체의 큰 잔류 응력을 가지며, 마찰 계수가 주변환경에 매우 큰 영향을 받는다는 단점이 있다. 이러한 단점은 DLC 필름의 응용에 대한 저해 요인이 되며, 이 점을 보완하기 위하여 DLC 필름에 Si를 첨가한 연구들이 진행되고 있다. 본 실험에서는 r.f-PACVD 법을 이용하여 Si이 첨가된 DLC 필름의 바이어스 전압에 따른 특성변화를 연구하였다. 사용한 반응 가스는 벤젠(C6H6)과 희석된 (SiH4:H2=10:90)이며, 희석된 실랜과 벤젠의 첨가비율은 6:4 고정시키고, 음전압은 -150V에서 -750V까지, -150V씩 증가하여 바이어스 전압의 변화에 따른 필름의 특성을 분석하였다. 바이어스 전압을 증가시킴에 따라 수소의 함량은 48.8 at.%에서 20.3 at.%로, Si의 함량은 1.5 at.%에서 2.4 at.%로 증가하였다. 그리고 잔류응력은 0.5GPa에서 2.1GPa로 증가하였고, 경도의 경우 5GPa에서 21.5GPa로 증가하는 경향을 보였다. 이러한 경향은 필름내부의 3차원 상호결합과 이온의 충돌에너지의 영향임을 알 수 있었다.

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Etch characteristics of high-k dielectrics thin film by using inductively coupled plasma (유도결합 플라즈마를 이용한 고유전율 박막의 식각특성)

  • Kim, Gwan-Ha;Woo, Jong-Chang;Kim, Kyoung-Tae;Kim, Dong-Pyo;Lee, Cheol-In;Kim, Chang-Il
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.140-141
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    • 2007
  • 반도체 소자의 공정에 있어서 device scaling으로 인한 고유전 게이트 산화막 (high-k dielectics thin film)의 공정 개발 확보 방안이 필요하다. 본 논문에서는 유도결합 플라즈마를 이용하여 고유전율 박막을 식각하였다. CF4, SF6 등의 가스에서 금속-F, 금속-S 결합의 낮은 휘발성으로 인하여 시료 표면에 잔류하여 낮은 식각률을 보이며 측벽 잔류물을 형성하였으며, HBr, Cl 기반 플라즈마에서 금속-Br, 금속-Cl 결합은 시료 표면으로부터 탈착이 용이하여 효과적인 식각이 이루어짐을 확인할 수 있었다.

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Enhanced characteristics of Molybdenum field emission arrays under laser irradiation

  • 송병권;서도석;남창우;홍진표;김채옥;차승남;이항우;박남신;이내성
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.154-154
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    • 2000
  • FED(Field emission display)의 FEAs(Field emitter arrays)에 형성되어 있는 micro-tip 은 tip 표면의 오염이나 진공내부의 잔류가스에 대단히 민감하다. 특히, emitter 물질의 일함수 및 겉모양 같은 기하학적 요소에 민감한 전계방출 소자의 특성상 tip 선단이 oxidation 될 경우 일함수가 증가하여 전자방출에 필요한 구동전압이 증가하고 전자 방출의 불균일성이 커지는 문제점이 발생한다. 이에 고진공의 동작 환경 및 FEAs 제작과정이나 공기의 노출에 발생하는 tip 표면의 오염물질 제거가 요구된다. 따라서 본 연구에서는 40$\times$40mm2 FEAs에 laser power, scan speed을 달리하며 laser(cw Nd-YAG, 1064nm)을 조사하였다. laser cleaning 효과를 보기 위해 laser irradiation 전, 후에 진공도 5$\times$10-7torr irradiation 후에 emitter tip의 뚜렷한 기하학적 모양의 변화를 볼 수는 없었지만, I-V 특성이 향상 되는 것을 볼 수 있었다.

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Combustion Performance Tests of Fuel-Rich Gas Generator for Liquid Rocket Engine Using an Impinging Injector (충돌형 분사기 형태의 액체로켓엔진용 가스발생기 연소성능시험)

  • 한영민;김승한;문일윤;김홍집;김종규;설우석;이수용;권순탁;이창진
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.2
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    • pp.10-17
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    • 2004
  • The results of the combustion performance tests of gas generator which supplies hot gas into the turbine of turbo-pump for liquid rocket engine and uses LOx and kerosene as propellant are described. The gas generator consists of a injector head with F-O-F impinging injector, a water cooled combustion chamber, a gas torch igniter, a turbulence ring and an instrument ring. The effect of turbulence ring and combustion chamber length on performance of gas generator are investigated. The ignition and combustion at design point are stable and the pressure and gas temperature at gas generator exit meets the target. The turbulence ring installed at middle of chamber effectively mixes hot gas with cold gas and the effect of residence time of hot gas in gas generator on combustion efficiency is small. Test results show that the main parameter controlling the gas temperature at gas generator exit is overall O/F ratio.

Effects of the Remanent Magnetization on Detecting Signals in Magnetic Flux Leakage System (자기누설탐상시스템에서 배관의 잔류자화가 결함신호에 미치는 영향)

  • Seo, Kang;Jeong, Hyun-Won;Park, Gwan-Soo;Rho, Yong-Woo;Yoo, Hui-Ryong;Cho, Sung-Ho;Kim, Dong-Kyu
    • Journal of the Korean Magnetics Society
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    • v.15 no.6
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    • pp.325-331
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    • 2005
  • The magnetic Hut leakage (MFL) type nondestructive testing (NDT) method is widely used to detect corrosion and defects, mechanical deformation of the underground gas pipelines. The object pipeline is magnetically saturated by the magnetic system with permanent magnet and yokes. Because of the strong magnetic field enough to saturate the pipe, there could be distortion of the sensing signals because of the magnetization of the pipeline itself, To detect the defects precisely, the sensing signals are need to be compensated to eliminate the distortions coming from the media hysteresis. In this paper, the magnetizations of the pipeline in MFL type NDT are analyzed by Preisach model and 3D FEM. The distortions of the sensing signals are analyzed.

Removal of Fe, Si from Silicon Carbide Sludge Generated in the Silicon Wafer Cutting Process (실리콘 웨이퍼 절단공정(切斷工程)에서 발생(發生)하는 실리콘 카바이드 슬러지로부터 철(鐵), 실리콘 제거(除去))

  • Park, Hoey Kyung;Go, Bong Hwan;Park, Kyun Young;Kang, Tae Won;Jang, Hee Dong
    • Resources Recycling
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    • v.22 no.2
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    • pp.22-28
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    • 2013
  • In the present study, the possibility of recovering and recycling the silicon carbide(SiC) from a silicon sludge by removing Fe and Si impurities was investigated. Si and SiC were separated from the silicon sludge using centrifugation. The separated SiC concentrate consisted of Fe, Si and SiC, in which Fe and Si were removed to recover the pure SiC. Leaching with acid/alkali solution was compared with the vapor-phase chlorination. The Fe concentration removed in the SiC was 49 ppm, and it was separated by leaching with 1 M HCl solution at $80^{\circ}C$ for 1 h. The Si concentration removed in the SiC was 860 ppm, and it was separated by leaching with 1M NaOH solution at $50^{\circ}C$ for 1 h. The SiC concentrate was chlorinated in a tubular reactor, 2.4 cm in diameter and 32 cm in length. The boat filled with SiC concentrate was located at the midpoint of the alumina tube, then, the chlorine and nitrogen gas mixture was introduced. The Fe and Si concentration removed in the SiC were 48 ppm and 405 ppm, respectively, at $500^{\circ}C$ reactor temperature, 4 h reaction time, 300 cc/min gas flow rate, and 10% $Cl_2$ gas mole fraction.

Establishment of An Optimal Process to Improve Structural Integrity by Investigating Effect of the Process Variables on Fatigue Lifetime of Steel-Sleeve Repair Welds in Buried Gas Pipeline (매설가스배관 강 슬리브 보수 용접부의 피로수명에 미치는 공정변수 영향 고찰을 통한 최적공정 수립)

  • Kim, Jong Sung;Lee, Cheol;Kim, Woo Sik;Kim, Ik Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1021-1033
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    • 2017
  • In this study, an optimum process to improve structural integrity was established by investigating effect of the process variables on fatigue lifetime of steel-sleeve repair welds in buried gas pipeline. Residual stresses in the repair welds were derived through sequentially-coupled temperature-stress analysis using ABAQUS, which is a commercial finite element analysis program. In addition, variations of operating stresses were derived by finite element linear elastic stress analysis. Fatigue lifetimes of the steel-sleeve repair welds were evaluated by substituting the derived weld residual stresses and operating stress variations into the structural stress/fracture mechanics approach as input. Parametric study using finite element analysis and fatigue assessment for various repair welding process variables were carried out to investigate the effects of the process variables on the fatigue lifetime. Finally, based on the effects of the process variables on the fatigue lifetime, an optimal process to minimize the welding time and economic costs and to improve the fatigue lifetimes was derived.