• Title/Summary/Keyword: 입계파괴

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Study on PWHT embrittlement of weld HAZ in Cr-Mo steel (Cr-Mo 鋼 溶接熱影響部의 溶接後熱處理 脆化에 관한 硏究)

  • 임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.314-321
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    • 1987
  • Post weld heat treatment (PWHT) of weldment of the low alloy Cr-Mo steel, in general, is carried out not only to remove residual stress and hydrogen existing in weldment but to improve fracture toughness of weld heat affected zone (HAZ). There occur some problems such as toughness decrement and stress relief cracking (SRC) in the coarse grained region of weld HAZ when PWHT is practiced. Especially, embrittlement of structure directly relates to the mode of fracture and is appeared as the difference of fracture surface such as grain boundary failure. Therefore, in this paper, the effect of heating rate on PWHT embrittlement under the various kinds of stresses simulated residual stress in weld HAZ was evaluated by COD fracture toughness test and observation of fracture surface. Fracture toughness of weld HAZ decreased with increment of heating rate under no stress, but it was improved to increment of heating rate under the stress. Grain boundary failure didn't almost appear at the heating rate of 600.deg.C/hr but it appeared from being the applied stress of 294 MPa at 220.deg.C/hr and 196 MPa at 60.deg.C/hr.

Effect of Aging Treatment on Fracture Characteristics of High Strength Al-Alloy (고력 알루미늄 합금의 파괴특성에 관한 시효처리의 영향)

  • Moon, Chang-Kweon;Oh , Sae-Kyoo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.1
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    • pp.23-29
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    • 1984
  • Nowdays, the high strength aluminum alloys are broadly used for structural purpose, but the practical strengthening method by aging treatment are not much available. So that, in this study, in order to investigate the effect of aging treatment for strengthening on the fracture characteristics of the domestic high strength Al alloy (A2024BE), the variations of the aging temperature and time were taken after solution treatment. By microstructural examination, and by SEM fractographs of the fractures, the effects of aging temperature and time were investigated, considering on the fracture behaviour. The results obtained are as follows: 1) It was confirmed by microstructural investigation that the aging temperature of $190^{\circ}C$ and the aging time of 12hours were optimal to get more sound microstructure with distribution of uniform precipitation. 2) By step aging treatment, the proper aging time for obtaining the similar microstructure without any microstructural defects could be shortened in half the normal aging time. 3)By examining the SEM fractographs of the fracture surface, it was found that, regardless of the aging treatment time and temperature, all were intergranular ductile fractures, but the aging treatment at $190^{\circ}C$ for 12 hours resulted in dimple-type-transgranular and intergranular-ductile-frature.

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The Effects of Zr Addigion and Isothermal Aging on the Elevated Temperature Tensile Properties of the Mechanically alloyed AI-Ti Alloys (기계적합금화한 AI-Ti합금의 고온인장특성에 미치는 Zr의 첨가와 등온열처리의 영향)

  • Kim, Yong-Deok;Won, Hyeong-Min;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.6 no.11
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    • pp.1136-1145
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    • 1996
  • Ai-8wt.5(Ti+Zr)합금을 기계적합금화와 열간압출로 제조하여 Ti에 대한 Zr 첨가비와 등온열처리가 고온인장강도 및 변형거동에 미치는 영향에 대하여 조사하였다. Ti에 대한 Zr 첨가량의 비가 증가함에 따라 열간압출 시편의 상온 및 고온강도가 증가하였고, 40$0^{\circ}C$ 및 51$0^{\circ}C$에서 등온열처리에 따른 강도의 감소도 작게 나타났다. 이는 Zr 첨가량이 증가함에 따라 AI 기지와 AI3Ti에 비해 작은 격자간불일치도를 갖는 AI3(Ti+Zr)금속간화합물이 생성되고 고온열처리에 따른 조대화가 억제되었기 때문으로 판단되었다. 합금의 연성은 Zr 첨가량과 등온열처리에 관계없이 10% 이하로 낮게 나타났으며 인장 시험 온도가 고온일수록 취성파괴인 입계파괴가 지배적으로 일어났다. AI-Ti-Zr 합금의 변형에 필요한 활성화에너지는 순수한 AI 기지의 자기확산에 필요한 활성화에너지 142KJ/mol에 비해 573-783K 온도범위에서 1.5-1.8배 높은 값을 보였으며, Ti에 대한 Zr의 첨가량의 비가 증가할수록 보다 높은 값을 나타내었다.

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Preparation and Characteristics of $Al_2O_3/TZP$ Composites Using Liquid Infiltration Technique (액상침투법을 이용한 $Al_2O_3/TZP$ 복합체의 제조 및 특성)

  • Yang, Tae-Yeong;Lee, Yun-Bok;Kim, Yeong-U;O, Gi-Dong;Park, Hong-Chae
    • Korean Journal of Materials Research
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    • v.10 no.5
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    • pp.321-327
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    • 2000
  • Two kinds of $Al_2O_3/TZP$ composites were prepared using the liquid infiltration of 3Y-TZP and 12Ce-TZP precursors into hte sintered porous $Al_2O_3$. Small TZP additions(~11.0wt%) had increased the strength(19~59%) and fracture toughness(14~157%) of the sintered Al2O3 material($1600^{\circ}C$, 2h). The addition of 3Y-TZP was effective on case of the strength. By the way, in case of the fracture toughness that of 12Ce-TZP was effective. Infiltrated TZP was concentrated on the surface where its grain growth was enhanced and $Al_2O_3$ grain growth was effectively inhibit-ed, when compared to the inner region of the composite. The indentation crack was propagated through both intergranular modes and transgranular and the proportion if intergranular fracture was the larger in $Al_2O_3/12Ce-TZP$.

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Change in the Fractrue Toughness of Pb (Zr, Ti)$O_3$ Ceramics before and after Poling Treatment (분극처리 전후의 Pb(Zr, Ti)$O_3$ 세라믹스의 파괴인성의 변화)

  • Tae, Won-Pil;Kim, Song-Lee
    • Korean Journal of Materials Research
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    • v.3 no.5
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    • pp.546-552
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    • 1993
  • 본 연구에서는 입계의 성질을 이용한 PTCR 재료에 입계 modifier로서 $Bi_{2}$$O_{3}$와 BN을 첨가하고 입계의 미세구조와 결함농도를 변화시켜 이에 따른 소결 및 전기적 특성변화를 TMA, XRD, 복합 임피던스방법 등을 이용하여 해석하였다. 실험 결과 Y이 도우핑된 BaT$iO_{3}$ PTCR 재료에 $Bi_{2}$$O_{3}$를 첨가하였을때 약 0.1mol%까지 고용이 되는 것으로 밝혀졌다. $Bi_{2}$$O_{3}$를 고용한계 이하로 첨가시에는 생성되는 vacancy등의 결함으로 말미암아 Y-BaT$iO_{3}$의 치밀화가 촉진되었으나, 그 이상 첨가하면 치밀화 뿐만 아니라 결정립 성장도 억제되었다.$Bi_{2}$$O_{3}$ 결정립 내부에 Ba와 Ti vacancy가 동시에 생길 수 있어 고온저항이 높아짐을 알 수 있었다. BN은 BaT$iO_{3}$에 고용이 되지 않는 것으로 밝혀졌으며 $B_{2}$O/wub/3를 주성분으로한 액상형성으로 인하여 저온에서의 급격한 치밀화가 관찰되었다. 또 Ba-Y-Ti-B-O의 비정질 상이 tripie junction에 존재함으로서 상온저항이 크게 변화하였으며, PTCR jump도 높아졌다.

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Change of high temperature strength of $Si_{3}N_{4}/SiC$ nanocomposites with sintering additives (소결조제에 따른 $Si_{3}N_{4}/SiC$ 초미립복합재료의 고온강도변화)

  • 황광택;김창삼;정덕수;오근호
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.4
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    • pp.558-563
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    • 1996
  • Fracture strength of $Si_{3}N_{4}/20$ vol% SiC nanocomposites with fifferent sintering additives was measured. Strength of nanocomposites with 6 wt% $Y_{2}O_{3}$ and 2 wt% $Al_{2}O_{3}$ as sintering additives was higher at room temperature but significant strength degradation at elevated temperature was occured due to the softening of grain boundary phase. Fracture strength of 8 wt% $Y_{2}O_{3}$ doped sample was higher than that of $Al_{2}O_{3}$ added sample at $1400^{\circ}C$. The retention of high temperature strength in 8 wt% $Y_{2}O_{3}$ doped sample can be attributed to high softening temperature and crystallization of grain boundary glassy phase.

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A Study on Electrochemical Polarization Test for Embrittlement Damage Evaluation of Aged Cr-Mo Steel (Cr-Mo강 시효재의 취화손상 평가를 위한 전기화학적 분극시험에 관한 연구)

  • Yu, Hyo-Sun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.411-419
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    • 1999
  • It has been well recognized that a long term service at elevated temperature of $350^{\circ}C{\sim}550^{\circ}C$ induces embrittlement damage due to carbide precipitation and/or P, Sb and Sn segregation at grain boundaries and thereby deteriorates the grain boundary strength of heat resisting components in the energy-related plants. Therefore, it is very important to assess quantitatively the extent of embrittlement damage of heat resisting components to secure the reliable and efficient service condition and to prevent brittle failure in service. However, because fracture tests are limited in size and number of specimen obtained from the structural components, nondestructive test method is required. In this study, the optimum electrochemical parameters are investigated and discussed to evaluate nondestructive embrittlement damage for aged 2.25Cr-1Mo steels by means of electrochemical polarization test method (ECPTM) in proper corrosive environment. In addition, the electrochemical test results are compared with embrittlement degree evaluated by semi-nondestructive SP test.

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인코넬600 합금의 응력부식균열 탐지

  • 성게용;이승혁;김인섭;윤용구
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.104-109
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    • 1997
  • 인코넬600 합금을 열처리상태 및 변형속도등이 서로 다른 응력부식균열(SCC) 발생 조건하에서 정변형속도 시험법으로 인장시켜 그때 발생되는 AE신호와 부식전류를 측정하여 균열거동과 비교하므로서 SCC 발생 및 진전을 AE로서 적절히 탐지할 수 있는가를 연구하였다. 그 결과 SCC. 연성파괴 및 기계적인 변형에서 발생되는 AE는 amplitude 준위에 의해 식별가능하며, 이것은 AE amplitude 준위가 AE발생원을 식별할 수 있는 중요한 변수가 될 수 있음을 의미한다. 또한 AE 발생시점과 전기 화학적 전류변동이 들 일치하는 것으로 나타나 입계응력부식 균열 진전이 AE에 의해 적절히 탐지될 수 있음을 알 수 있다.

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Study on Brazing Properties of Metal/Ceramic Joints (금속/세라믹 결합부의 브레이징 특성에 관한 연구)

  • Lim Jae Kyoo;Seo Do Won;Kim Hyo Jin;Hoa Vu Cong
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.109-111
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    • 2004
  • 20 vol.$\%$ SiC를 포함한 두 층간의 $Si_{3}N_{4}/SiC$ 나노 복합재료는$\alpha$ $-Si_3N_4$,13 nm 크기의 나노탄소 분말 그리고 $5\;wt$\%\;Y_2O_3$의 분말로 두 단계 소결을 통하여 제작된다. $Si_3N_4$ 입계 사이의 결합은 소결 후 변하지 않고 남은 compact와 $51\~62\%$의 기공으로 얻어진 표면적 사이의 반응에 의해 생성된다. 이 연구에서는 Ti 합금을 SiC 층에 브레이징을 이용하여 제작하고 기계적 특성을 연구하였다. 다양한 변형율과 결합물의 강도, 변형율 증가에 따른 층간 변화를 연구하였다. 층간 파괴 형태는 금속과 브레이징 합금 사이의 파괴, 세라믹과 브레이징 합금 사이의 파괴, 그리고 세라믹 내부에서의 파괴를 보였다.

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Evaluation for the Strength and Erosion Rate on the Silicon Nitride Ceramics (질화규소 세라믹스의 강도와 침식도 평가에 관한 연구)

  • 김부안
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.6
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    • pp.783-789
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    • 2003
  • An experimental method to investigate the fracture strength and fracture toughness for the silicon nitrides sintered at various sintering temperature is established. The erosion rate for these materials in the various concentration of NaOH solution is also investigated. In result, the fracture strength of Si3N4 is decreased with the increase of sintering temperature. On the other hand, the fracture toughness KIC is increased with the increase of sintering temperature. The erosion rate of silicon nitride in the NaOH solution depend largely on the grain size and the concentration of NaOH solution. The erosion rate of silicon nitride sintered at $1800^{\circ}C$ was much higher than that at $1950^{\circ}C$. These results are due to the unique columnar structure of silicon nitride.