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Ti-6Al-4V Alloy Fabricated by Additive Manufacturing Method Using Micro-droplet Cell and Critical Pitting Temperature Techniques and Evaluation of its Resistance to Corrosion (마이크로 드로플릿 셀 기법과 임계공식온도 측정 기법을 이용한 적층가공 Ti-6Al-4V 합금의 내식성 평가)

  • Seo, Dong-Il;Lee, Jae-Bong
    • Corrosion Science and Technology
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    • v.17 no.3
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    • pp.129-137
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    • 2018
  • The resistance to corrosion of additive manufactured (3D printing) Ti-6Al-4V alloys was investigated using micro-electrochemical tests. In terms of corrosion resistance, the acicular martensitic ${\alpha}^{\prime}$ phase in such additive manufactured Ti-6Al-4V was the focus of attention, and its behavior was distinct from that of conventional subtractive manufactured Ti-6Al-4V. To order to identify ${\alpha}^{\prime}$ phase, XRD tests were performed and micro Vickers hardness was measured for different grains (bright and dark grains) in the additive manufactured Ti-6Al-4V alloy. Micro-electrochemical tests were performed to measure corrosion resistance of bright and dark grains in the additive manufactured Ti-6Al-4V alloy with specially designed electrochemical micro-droplet cell. Critical pitting temperature (CPT) measurement was performed to evaluate the resistance to pitting corrosion of additive manufactured Ti-6Al-4V alloys with different volumes of ${\alpha}^{\prime}$ phase and subtractive manufactured Ti-6Al-4V alloy. The dark grains of the laminated Ti-6Al-4V alloy distributed broader than the bright grains measured with low microhardness. The dark grains of the Ti-6Al-4V alloy, which was rich in martensite ${\alpha}^{\prime}$, had lower general corrosion and pitting resistance than bright grains. As the fraction of martensite ${\alpha}^{\prime}$ phase increased, the resistance to the pitting corrosion decreased.

Effects of Surfactant Molecules’ Head- and Tail-groups on the Solubilization of p-Chlorobenzoic Acid (p-클로로벤조산의 가용화에서 계면활성제분자의 머리-그룹과 꼬리-그룹이 미치는 효과)

  • Lee, Byung-Hwan;Lee, Nam-Min
    • Journal of the Korean Chemical Society
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    • v.59 no.5
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    • pp.379-386
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    • 2015
  • The solubilization of p-chlorobenzoic acid in aqueous solutions of pure cationic, nonionic, amphoteric, and their mixed surfactant systems have been measured by the UV-Vis spectrophotometric method. The effects of hydrophobic tail-group with different chain length and the hydrophilic head-group on the solubilization of p-chlorobenzoic acid have been studied and also thermodynamic parameters have been calculated from the dependence of Ks values on the temperature. The results show that the values of ΔGo for the solubilization by all surfactant systems are negative and the values of ΔHo and ΔSo are all positive.

Studies on Rheological Properties and Cure Behaviors of Difunctional Epoxy/Biodegradable Poly(butylene succinate) Blends (2관능성 에폭시/생분해성 폴리부틸렌 숙시네이트 블렌드의 유변학적 특성 및 경화거동에 관한 연구)

  • 박수진;김승학;이재락;민병각
    • Composites Research
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    • v.15 no.6
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    • pp.8-15
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    • 2002
  • In this work, the effect of biodegradable poly(butylene succinate)(PBS) in difunctional epoxy(21:P) resin was investigated in terms of rheological properties, cure kinetics, thermal stabilities, and mechanical interfacial properties. Rheological properties of the blend system were measured under isothermal condition using a rheometer. Cross-linking activation energies($\textrm{E}_c$) were determined from the Arrhenius equation based on gel time and curing temperature. The $\textrm{E}_c$ was increased in the presence of 10 wt% PBS as compared with neat 2EP. From the DSC results of the blends, the cure activation energies($\textrm{E}_a$) showed a similar behavior with $\textrm{E}_c$ due to the increased intermolecular interaction between 2EP and PBS. The decomposed activation energies($\textrm{E}_t$) for the thermal stability derived from the integral method of Horowitz-Metzger equation, were also increased in 10 wt% PBS. In addition, 20 wt% PBS showed the highest critical stress intensity factor($\textrm{E}_{IC}$). which was explained by increasing the fracture toughness of the 2EP/PBS blend systems.

ITO, PR, 격벽 재료의 레이저 직접 미세가공

  • Lee, Cheon;Lee, Gyung-Chul;Ahn, Min-Young;Lee, Hong-Gyu
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.80-80
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    • 1999
  • 플라즈마 디스플레이 패널(PDP)의 공정을 간단히 하기 위하여 포토레지스트, ITO, 격벽재료를 Ar+ laser(λ-514 nm, CW)와 Nd:YAG laser(λ=532, 266nm, pulse)로 직접 패터닝 하였다. 레이저에 의한 포토레지스트의 패턴결과, 아르곤 이온 레이저의 포토레지스트 가공의 반응 메카니즘은 레이저 빔의 열에 의한 시료 표면의 국부적인 온도상승에 의한 용융작용이며, 그 결과 식각 후 형성된 패턴의 단면 모양도 레이저빔의 profile과 같은 가우시안 형태를 나타낸다. Nd:YAG 레이저의 4고조파(532nm)를 이용한 경우 200$\mu\textrm{m}$/sce의 주사속도에서 포토레지스트를 패턴하기 위한 임계에너지(threshold energy fluence) 값은 25J/cm2이며, 약 40J/cm2의 에너지 밀도에서 하부기판의 손상이 발생하기 시작하였다. 글미 1은 Nd:YAG 레이저 4고조파를 이용하여 포토레지스트를 식각한 경우 SEM 표면사진(위)과 단차특정기에 의한 단면형상(아래)이다. ITO 막의 레이저에 의한 직접 패턴 결과, ITO 막은 레이저 펄스에 의한 급속 가열 및 증발에 의한 메커니즘으로 식각이 이루어지며, 레이저 파장에 따른 광흡수 정도의 차이에 의해 2고조파 (532nm)에서 ITO 막의 가공 품질이 4고조파(266nm)에 비해 우수하며 패턴의 폭도 출력에 따라 제어가 용이하였다. 그림 2는 Nd:YAG 레이저 2고조파를 이용하여 ITO를 식각한 경우 SEM표면 사진(위)과 단차측정기에 의한 단면형상(아래)이다. 격벽 재료의 레이저에 의한 직접 패턴 결과, Ar+ 레이저(514nm)는 출력 밀도 32NW/cm2에서 격벽을 유리 기판의 경계면까지 식각하였다. Nd:YAG 레이저(532nm)는 laser fluence가 6.5mJ/cm2에서 격벽을 식각하기 시작하였으며, 19.5J/cm2에서 유리기판의 rudraus(격벽 두께 130$\mu\textrm{m}$)까지 식각하였다.

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A Study of Ultrasonic concentrator with Rotating parablic surace (회전 기물면을 이용한 초음파 집속기에 관한 연구)

  • 김주홍;전병실
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.11 no.1
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    • pp.1-7
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    • 1974
  • This paper discribes the reflector type ultrasonic concentrator which makes hghintencity of ultrasonic field. This was made by rotating parabolic surface which only using total reflection aria, that makes boundary by the critical angle of reflection of sound. I made two binds of concentrator acording to the type of ultrasonic transduser: one is internal surface reflector type concentrator, which is available for disc type transducer, and the other is external surface reflector type concentrator which is available cylinderical transduser. In the mony aspects the reflector tripe concentrator is supel'ier to the reflection type concentrator as plastics lens; It is more durable in high temperature and high intencity ultrasonicfield then refrector type concentrator because of it is made by glass or metal, and it has higher. efficiency because of it wasts made by only total reflection aria that is without absoption lose. I think this is useful ultrasonic concentrator in mony industrial field, in which high intencitr of ultrasonic energy was used.

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The Effects of Melting Temperature and Holding Time on Critical Characteristics of HTSC Fabricated by Melting Method (용융온도와 유지시간이 용융법으로 제작한 고온초전도체의 임계특성에 미치는 영향)

  • Lim, Sung-Hun;Han, Tae-Hee;Park, Kyung-Kuk;Yim, Seong-Woo;Cho, Dong-Eon;Han, Byoung-Sung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.2
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    • pp.154-161
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    • 1998
  • The effects of melting temperature and holding time on the critical current density($J_c$) of $YBa_2Cu_3O_x$ based superconducting bulk fabricated by MPMG process were investigated. The amount of the formed $Y_2BaCuO_5$ phases increased with the melting temperature. However, the value of critical current density was highest at 1120 $^{\circ}C$. With this proper melting temperature, the effect of holding time on the critical characteristics was also investigated. In the case of Ag addition, the volume of the formed $Y_2BaCuO_5$ phase when the amount of Ag addition was 10 wt% and 20 wt% was observed to be highest at 20 minute and 40 minute respectively. But in the specimen without Ag, volume of $Y_2BaCuO_5$ phase increased as the holding time increased. The proper melting temperature and the holding time obtained were 1120 $^{\circ}C$ and 20 minute. The long holding time was not effective for the $J_c$ improvement as well as the formation of $Y_2BaCuO_5$.

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A Study on Spot-Welding Characteristics and Material Analysis of Boron Steel for Hot-Stamping under Different Heat-Treatment Conditions (핫스탬핑용 보론 강판의 열처리 조건에 따른 재질분석 및 점용접 특성 연구)

  • Je, Hwan-Il;Son, Chang-Suk;Nam, Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.383-391
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    • 2011
  • The hot-stamping technique is used to manufacture high-strength parts by press forming by heating at a temperature above the Austenite transformation temperature and then rapid cooling. Boron steel, which contains a very small amount of boron, is one of the materials used for hot stamping. The purpose of this study is to show the microstructures and to investigate the mechanical properties under different heat-treatment conditions. The heat treatment of water quenching was conducted at the various temperatures and different elapsed times. These can be practical data useful when boron steels are used for hot stamping. Furthermore, the microstructures and mechanical properties of the spot-welded specimen with coatings and counterpart materials (SPRC 340, SPRC 590) is investigated in order to determine the welding characteristics of boron steel at different welding condition.

사이클 화학 기상 증착 시스템에 의해 제조된 다층 무기 박막의 유기 발광 다이오드 박막 봉지

  • Lee, Jun-Hyeok;Min, Seok-Gi;Han, Yeong-Gi;An, Jae-Seok;Choe, Beom-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.397.2-397.2
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    • 2014
  • 유기 발광 다이오드 (OLED)의 상용화를 위해 해결해야할 기술적 문제 중하나는 장수명이다. OLED에 적용된 유기물 층은 수분과 산소에 취약하여 소자 수명을 단축하는 요소로 작용하는데, 이를 해결하기 위해 유기물을 보호하며, 유기물 내로 침투되는 수분과 산소를 제어하기 위한 보호 층의 증착이 필수적이다. 필수적이다. 본 연구에서는, 사이클 화학 기상 증착법(C-CVD)을 이용하여 SiN/SiCN/SiN 구조의 무기 박막을 증착하여 유기물 보호층으로서의 적용 가능성을 제시하고자 한다. 이 때 각층의 두께는 각 각 10 nm이다. 증착된 다층 무기 박막은 비정질 상으로 수분 침투 보호막으로서 적당하다. 다층 무기 박막의 수분에 대한 저항성은 칼슘을 이용한 투과도 변화를 이용하여 측정하였다. 칼슘을 이용한 투과도 측정을 위해 고분자 PEN 필름위에 칼슘을 60nm 두께로 증착 시키고, 이어서 무기물인 SiN/SiCN/SiN의 다층 박막을 확산 방지층으로 증착 하였다. 제작된 소자는 온도 $85^{\circ}C$, 상대습도 85%의 가혹 조건에서 시간에 따른 표면 변화 및 투과도의 변화를 측정하였다. SiN/SiCN/SiN 구조를 갖는 무기 박막 층의 투습도는 3000시간까지는 $3.2{\times}10-5g/m/day$를 유지하였다. 이는 OLED 소자의 상용화를 위한 요구 조건에 근접한 값이다. 그러나 투습도는 측정 시간이 6000시간이 지난 후에 급격 증가하는데 이것은 30nm 두께의 SiN/SiCN/SiN의 확산 방지층에 임계 수명이 존재 한다는 것을 의미 한다고 할 수 있다. C-CVD 기술에 의해 제조된 다층 무기 박막 보호 층의 경계면에서 각 층간의 intermixing 현상이 관측되었으며, 이는 무기물 층의 결함과 핀 홀을 통해 내부로 확산 되는 수분의 침투 경로를 효과적으로 제어할 수 있는 방법이다. 본 연구 결과는 유연 기판 상에 제작된 OLED 소자에 적용 가능한 기술로서 소자 수명의 연장 뿐만 아니라 경량화에도 기여할 수 있는 기술이다.

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Development of Failure Criterion of Hot Mix Asphalt Using Triaxial Shear Strength Test (삼축압축시험을 이용한 아스팔트 혼합물의 파괴기준 개발)

  • Kim, Seong Kyum;Lee, Kwan Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.3
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    • pp.947-954
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    • 2014
  • In general, Fracture of the material is not occurring of the maximum normal stress or the maximum shear stress failure in the state. Maximum normal stress and maximum shear stress in the state of Critical coupling from being destroyed based on the Mohr-Coulomb theory. Couple of different mixtures, including permeable asphalt pavement, SMA and dense-graded asphalt mixture, were used for compression triaxial test at $45^{\circ}C$ and $60^{\circ}C$. Mohr-Coulomb theory to the analysis of compression triaxial test result of the internal friction angle $38.9^{\circ}{\sim}46.9^{\circ}$ measured somewhat irregularly, but in the case of cohesion, depending on whether the temperature and immersion of the specimen appeared differently. In addition, Indirect tensile test and compression triaxial test of the asphalt mixture to determine the correlation between compression triaxial test results assessed as cohesion and internal friction angle calculated using the theoretical Indirect tensile strength and measured indirectly tensile strength were analyzed. The Measured & Predicted IDT St values tended to be proportional.

Effects of Heat-treatment Temperature on the Critical Current of BSCCO 2212 Tube Prepared by CMP Method (CMP 방법으로 제조한 BSCCO 2212 튜브의 임계전류특성에 미치는 열처리 온도의 영향)

  • Choi, Jung-Suk;Oh, Sung-Young;Jun, Byung-Hyuk;Kim, Hyoung-Seop;Kim, He-Lim;Hyun, Ok-Bae;Kim, Chan-Joong
    • Progress in Superconductivity
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    • v.8 no.1
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    • pp.98-103
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    • 2006
  • [$Bi_2Sr_2Ca_1Cu_2O_x$](BSCCO 2212) tubes were fabricated by centrifugal melting process(CMP). BSCCO 2212 powder was melted in a Pt crucible and solidified in a rotating steel mold. The BSCCO 2212 tube samples separated from steel mold were heat-treated at $800^{\circ}C\;and\;810^{\circ}C$ in oxygen flow. The critical current($I_c$) of the samples was measured by transport measurement at 77K, and the microstructure was investigated by scanning electron microscope. The $J_c$ at 77K of the tubes heated treated at $800^{\circ}C\;and\;810^{\circ}C$ were 197 and 240 $A/cm^2$, respectively. It was observed that the plate like grains in BSCCO 2212 tube was more developed in the sample heat treated at $810^{\circ}C\;and\;800^{\circ}C$ heated tube. It is found that the critical current($I_c$) of the BSCCO 2212 sample was dependent on the heating schedule regarding the growth of the BSCCO 2212 grains.

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