• Title/Summary/Keyword: 이종 복합재료

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Manufacturing of Hybrid Metal Matrix Composites used $Al_2O_3$ Short Fiber and $Al_2O_3$-TiC Composite Powder Synthesized by SHS Process (SHS법에 의해 제조된 $Al_2O_3$-TiC복합분말과 $Al_2O_3$단섬유를 강화재로 사용한 하이브리드 금속기 복합재료의 제조)

  • Kim, Dong-Hyeon;Maeng, Deok-Yeong;Lee, Jong-Hyeon;Won, Chang-Whan
    • Korean Journal of Materials Research
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    • v.9 no.3
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    • pp.315-321
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    • 1999
  • Metal matrix composites have been extensively studied because of their excellent characteristics for structural application. $Al_2O_3$ and SiC have been used as a common reinforcement owing to their good mechanical properties. However the manufacturing cost of these ceramic reinforcement is expensive, so the use of the composites has been restricted to special purposes. In this study, we tested the application possibility as a reinforcement of $Al_2O_3$-TiC powder synthesized by SHS(Self-propagating High-temperature Synthesis) process to Al alloy matrix composite. Also, $Al_2O_3$ short fibers were added with the synthesized powders in order to apply to the Al matrix hybrid composites. Squeeze infiltration casting process was used to make the composite with 25vol% of reinforcement. Microstructure and crystal structure were examined by SEM, OM and XRD, also the mechanical properties were studied by the compressive test and wear test.

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Multidimensional ZnO light-emitting diode structures grown by metal organic chemical vapor deposition on p-Si (p형 Si 기판위에 성장된 ZnO 다층형복합구조의 이종접합구조 LED 제작)

  • Kim, Dong-Chan;Kong, Bo-Hyun;Han, Won-Suk;Choi, Mi-Kyung;Cho, Hyung-Koun;Lee, Jong-Hun;Kim, Hong-Seung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.84-84
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    • 2008
  • A multidimensional ZnO light-emitting diode LEDstructure comprising film/nanorods/substrate was fabricated on a p-type Si substrate using metal organic chemical vapor deposition at relatively low growth temperature. The filmlike top layer used for the metal contact was continuously formed on the ZnO nanorods by varying the growth conditions and the resulting structure allowed us to utilize the nanorods with intense emission as an active layer. We investigated the performance of the resulting multidimensional LED. An extremely high breakdown voltage and low reverse leakage current as well as typical rectification behavior were observed in the I-V characteristics.

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A Study on the Resin Flow through Fibrous Preforms in the Resin Transfer Molding Process (수지이동 성형공정에서 섬유직조망내의 수지유동에 관한 연구)

  • 김성우;이종훈;이미혜;남재도;이기준
    • Composites Research
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    • v.12 no.2
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    • pp.70-81
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    • 1999
  • Resin transfer molding(RTM) as a composite manufacturing process is currently of great interest in the aerospace industry requiring high performance composite parts. In this study, an analysis of mold filling in the RTM process was carried out by numerical simulation using finite element/control volume technique. Experimental work for the visualization of resin flow through fibrous preform was also conducted in order to quantitatively measure the permeabilities of the fiber mats and to evaluate the validity of the developed numerical code. The different types of fiber mats and silicon oils were selected as reinforcements and resin materials, respectively. The effects of fibrous preform structure, mold geometry, and preplaced insert on the flow front patterns during mold filling were examined by integrating the model predictions and experimental results. The flow fronts predicted by numerical simulation were in good agreement with those observed experimentally. However, according to the regions of the mold, some deviations between predicted and observed flow fronts could be found because of non-uniform fiber volume fraction. Weldline locations for the resin flow through round insert preplaced in the mold could be qualitatively deduced based on predicted flow fronts.

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Shape Optimum Design of Pultruded FRP Bridge Decks (인발성형된 FRP 바닥판의 형상 최적설계)

  • 조효남;최영민;김희성;김형열;이종순
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.3
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    • pp.319-332
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    • 2004
  • Due to their high strength to weight ratios and excellent durability, fiber reinforced polymer(FRP) is widely used in construction industries. In this paper, a shape optimum design of FRP bridge decks haying pultruded cellular cross-section is presented. In the problem formulation, an objective function is selected to minimize the volumes. The cross-sectional dimensions and material properties of the deck of FRP bridges are used as the design variables. On the other hand, deflection limits in the design code, material failure criteria, buckling load, minimum height, and stress are selected as the design constraints to enhance the structural performance of FRP decks. In order to efficiently treat the optimization process, the cross-sectional shape of bridge decks is assumed to be a tube shape. The optimization process utilizes an improved Genetic Algorithms incorporating indexing technique. For the structural analysis using a three-dimensional finite element, a commercial package(ABAQUS) is used. Using a computer program coded for this study, an example problem is solved and the results are presented with sensitivity analysis. The bridge consists of a deck width of 12.14m and is supported by five 40m long steel girders spaced at 2.5m. The bridge is designed to carry a standard DB-24 truck loading according to the Standard Specifications for Highway Bridges in Korea. Based on the optimum design, viable cross-sectional dimensions for FRP decks, suitable for pultrusion process are proposed.

Effects of Postweld Aging Treatment on Rotary Bending Fatigue strength of Friction Welded Joints at Elevated Temperature (마찰 용접부의 고온 회전굽힘 피로 강도에 미치는 용접후 시효열처리의 영향에 관한 연구)

  • Oh, Sae Kyoo
    • Journal of Advanced Marine Engineering and Technology
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    • v.7 no.2
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    • pp.36-49
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    • 1983
  • 최근 높은 경제성과 용접성의 우수성에 의한 마찰 용접의 응용에 있어서 내열.내식 재료가 개스터어빈, 기관, 핵 발전기등의 기계 부품 생산 공업에 널리 이용되고 있다. 따라서 이종내열 합금강의 마찰 용접된 부품을 이용함에 있어서 내식.내마모 및 용접성 뿐만 아니라 고온 피로 강도와 크리이프 강도 등의 복합 특성에 관한 연구가 요구되고 있다. 본 연구에서는 마르텐사이트계 실크롬 내열강과 오오스테나이트계 닉켈크롬 스테인레스강의 이종 내식.내열 합금강의 최적 용접조건하에서 마찰 용접된 후의 시효 열처리가 용접재의 700 .deg.C 고온 회전 굽힘 피로강도 특성에 미치는 영향에 관하여 실험과 강도해석에 의해 조사되었고 용접후의 용체화 처리와 시효 열처리법에 의한 내열강 마찰 용접강도 개선법을 개발코저한 것이다.

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Nondestructive Evaluation of Adhesive Bonding Quality by Measurements of Peak Amplitude of Simulated Stress Wave (모의 음향 방출 신호의 Peak Amplitude측정을 통한 복합 재료 접합부의 비파괴평가)

  • Son, Y.H.;Lee, J.O.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.357-363
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    • 1995
  • Disbond size of adhesively bonded single lap and double lap joints CFRP composite specimens has been evaluated using acousto-ultrasonic(AU) technique. Frequency spectra for all specimens were obtained by measuring peak amplitude of the stress wave propagated through the bond-lines. By analyzing these frequency spectra, peak amplitude was found to be proportional to fractional bonding area and to be maxima at the fundamental and the third order higher harmonic frequencies of specimen thickness mode. The disbond size can be evaluated quantitatively and this technique can be applied to real structures if the reference specimens are prepared in advancve.

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Electro-optical Properties of PVC/Nematic Liquid Crytal Composite Films (PVC/Nematic 액정복합막의 전기광학특성)

  • Lee, Jong-Cheol;Kim, Byeong-Gyu
    • Korean Journal of Materials Research
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    • v.3 no.4
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    • pp.388-394
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    • 1993
  • The state of aggregation and optical contrast of poly(vinyl chlorich, )(PVC)!nematic liquid crystal(LC) composite film liave been studied for a wide range(30~70 wt% LC)of film composition. In addition. effects of temperature, frequency and voltage of the applied AV electric field on the film transmittance have heen measured for a film containing (6O wt % I, C, which showed maximum optical contrast. For this particular composition of film, tlw thn'shold voltage was smalkr than .40$V_{p-p}$ at I kHZ, $25^{\circ}C$, and the rise time and decay time were smalle, r than l0Oms at 100$V_{p-p}$, I kHz, and $25^{\circ}C$.

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Evaluation of Adhesive Bonding Quality by Acoustic Emission (음향방출시험에 의한 복합 재료 접합부의 비파괴평가)

  • Lee, J.O.;Lee, J.S.;Yoon, U.H.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.2
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    • pp.79-85
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    • 1996
  • Prediction of fatigue life and monitoring of fracture process for adhesively bonded CFRP composites joint have been investigated by analysis of acoustic emission signals during the fatigue and tension tests. During fatigue test, generated acoustic emission is related to stored elastic strain energy. By results of monitoring of AE event rate, fatigue process could be divided into two regions, and boundaries of two regions, fatigue cycles of the initiation of fast crack growth, were 70-80% of fatigue life even though the fatigue life were highly scattered from specimen to specimen. The result shows the possibility of predicting catastrophic failure by acoustic emission monitoring.

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Effect of Magnetic Force on the Compressive and Dynamic Properties of Magnetorheological Elastomers (자기력이 자기유동 탄성체의 압축 및 동적 특성에 미치는 영향)

  • Ryu, Sang-Ryeoul;Lee, Dong-Joo;Lee, Jong-Hang
    • Composites Research
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    • v.23 no.1
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    • pp.17-22
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    • 2010
  • The compressive and dynamic properties of magnetorheological elastomers were investigated as functions of magnetizable particle volume fraction, alignment of the embedded particle and magnetic force. The specimens consisted of pure and filled silicons with randomly dispersed, longitudinal and transverse aligned magnetizable particle chains. To align the embedded particles in the elastomer, the cross-linking of the elastomer composites took place in a magnetic field. The compression and dynamic tests in the absence and the presence of different magnetic forces were carried out. The modulus and loss factor of the elastomer composites increase with increasing volume fraction at the same magnetic force. The case of longitudinal alignment shows a high modulus and loss factor when compared to the case of transverse alignment or random dispersion.

For optimum fabrication conditions and effect of silane coupling agent of composite materials (Glass-Cloth/polyester 복합재료(複合材料)의 계면(界面) 결합제(結合劑) 효과(效果) 및 최적제작조건(最適製作條件)에 대하여)

  • Lee, Jong-Ho;Lee, Kyu-Chul;Hwang, Yeong-Han
    • Proceedings of the KIEE Conference
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    • 1991.11a
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    • pp.282-285
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    • 1991
  • Optimum conditions of fabrication and the effects of silane coupling agent on Glass-cloth/unsaturated Polyester composite materials were investigated. Dielectric strength and mechanical tensile strength were significantly improved in the sample with epoxy silane treatment, compared with the case without epoxy silane treatment. Treatment rate of interface coupling agent in composite materials were increased with increases of glass-fiber layers and content of glass fiber.

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