• Title/Summary/Keyword: 이종재질

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A study of Tailored Blank Welding between dissimiliar materials and different thickness sheets by $CO_2$ Laser Beam ($CO_2$ 레이저빔에 의한 이종재질 및 이종두께의 Tailored Blank 용접에 관한 연구)

  • 황창선;김도훈;유병길;이경돈
    • Laser Solutions
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    • v.2 no.3
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    • pp.42-51
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    • 1999
  • This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. The materials used in this study were 2.0mm thickness low carbon steel sheets and 1.2mm Zn-coated low carbon steel sheets. To ensure the reproducibility and to consider various factors, experiments were. conducted by applying Taguchi experimental method with 6 factors. Every welding process was repeated 3 times to offset the effect of uncontrolled factors. Elongation and LDH(Limited Dome Height)were measured to evaluate formability of specimens and Optical microscopy, XRD, SEM, and EDS analysis were performed to observe the microstructures and to determine the solidification mode in the weld. The elongation of specimen welded with optimum condition was 83% of base metal, and LDH was 84% of base metal. In case of laser treated specimen where Zn coating was removed, elongation was 85% of base metal, and LDH was 85% of base metal. In fusion zone, phases were consisted of quasi-polygonal ferrite, banitic ferrite, and martensite.

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A study on thermal and mechanical properties according to the structures of conductor sleeve and the method of connection for EHV Cables (전력 케이블용 접속 슬리브의 구조 및 접속 방법에 따른 특성 연구)

  • Kim, Young-Bum;Han, Bong-Soo;Ryu, Jeong-Hyun
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1493_1494
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    • 2009
  • 초고압 전력 케이블용 도체 접속을 위한 접속방법으로 압축형(compressing type), 용접형(welding type), 압축-용접형(CW type; compressing-welding type)의 슬리브는 물론 동과 알루미늄의 이종(nonidentical materials) 접속을 위한 슬리브를 개발 하였으며, 전기적, 기계적으로 검증된 제품 개발을 위하여, 슬리브의 구조 변경과 접속 방법의 차이뿐 아니라 접속 전후의 응력 평가를 위해 슬리브 시편의 인장시험(tensile strength) 결과에 따른 슬리브 제작 및 시험을 진행하였다. 신뢰성 있는 제품 개발과 데이터를 얻기 위하여 초고압용 지중 고압 케이블을 시험 시료로 적용하여 시험 선로(test loop)를 구성하였으며, 이를 통하여 구조와 재질에 따른 접속 방법, 이상 온도 상승 또는 국부적인 고온 부위 발생 여부 등의 전기 시험 및 열싸이클 전압 시험(heating cycle voltage test) 조건을 설정하여 시험 전후의 열신축 등 전기적, 기계적 특성을 평가하였다. 접속 슬리브의 구조 및 재질에 따른 위치별 발열 양상을 체크하였으며, X-ray 장비를 이용하여 슬리브 내부의 압축 및 충진 정도를 점검함으로써 기존 접속 슬리브 보완은 물론 개발된 접속 슬리브의 설계 기준 및 안전율을 설정 할 수 있었다.

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A Research on the Design Techniques for Underwater Acoustic Basin (무향 수조 설계기법 연구)

  • 임용곤;이종무;배상현
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.1
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    • pp.212-221
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    • 2001
  • This paper deals with the design techniques for underwater acoustic basin. An underwater acoustic basin is needed for test and calibration of acoustic sensors, acoustic digital communication system, acoustic measurement system, and underwater image data telemetry system. KRISO(Korea Research Institute of Ships and Ocean Engineering) have planned the construction of an underwater acoustic tank from 1999 to 2001 through internal project. We studied about absorbtion characteristics of a porous re-cycled rubber which is selected as a absorption materials and designed absorption plate with wedge shape. The simulation of reflection analysis along the wedge angle for wedged type plate was presented.

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A Research on the Design Techniques for Underwater Acoustic Basin (무향 수조 설계기법 연구)

  • 임용곤;이종무;박종원
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.05a
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    • pp.371-377
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    • 2000
  • This paper deals with the design techniques for underwater acoustic basin. An underwater acoustic basin is needed for test and calibration of acoustic sensors, acoustic digital communication system, acoustic measurement system, and underwater image data telemetry system. KRISO(Korea Research Institute of Ships and Ocean Engineering) have planned the construction of an underwater acoustic tank from 1999 to 2001 through internal project. We studied about absorbtion characteristics of a porous re-cycled rubber which is selected as a absorption materials and designed absorption plate with wedge shape. The simulation of reflection analysis along the wedge angle for wedged type plate was presented.

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Semidry-cutting Characteristics according to Workpiece Materials (공작물 재질에 따른 세미드라이 절삭가공 특성)

  • Lee, Jong-Hang;Park, Cheol-Woo;Lee, Seok-Woo;Choi, Hon-Zong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.968-973
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    • 2003
  • As environmental restrictions have continuously become more strict, it has emphasized development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on worker's health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication(MQL). Compared with milling, turning is a continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this study, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize harmful effects of conventional cutting fluids.

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A Study on the Effect of Metal Plate Position Design on Mechanical Strength during Lap Joint Dissimilar Friction Stir Welding Process of Aluminum Alloys (알루미늄 합금의 이종겹치기 마찰교반용접시 판재의 위치설계가 기계적 강도에 미치는 영향에 관한 연구)

  • Park, Hee-Sang;Ko, Jun-Bin;Choi, Won-Doo;Choi, Man-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.66-72
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    • 2010
  • Recently, the use of means of transportation of the lightweight aluminum to temper the trend is increasing. More efficient use of lightweight aluminum material to Friction stir welding has been widely attempted. Types of welding tools at the right screw to rotate anti-clockwise direction, when the tensile stress exerted on the location of the top plate to the left in the direction of the welding process to the installation was able to obtain high tensile strength. A5052 to the top of the left in the direction of the welding process to install and, when you installed the right under the A6061 was not easily come up to the top of the A5052. Conversely, at the bottom left to install on top of the A6061 and A5052 have been installed at the bottom of the upper area of the A6061 and A5052 intrude easily form the shape of the hill you can see that it was formed.

Study on Optimal Design of F-Apron of Vehicles by Multi-material Bonding (이종소재 접합을 이용한 차량 F-Apron 최적설계에 관한 연구)

  • Jung, Yoon-Soo;Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.102-107
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    • 2019
  • The vehicle market has developed environment-friendly vehicles to comply with fuel economy regulations and exhaust regulations that have become stricter and stricter over time. Many studies have been conducted to improve the travel performance and fuel economy of environment-friendly vehicles, and vehicle manufacturers have been studying how to manufacture light-weight vehicles in order to improve the fuel economy of both existing vehicles and the newer environment-friendly vehicles. Exemplary light-weight vehicle technologies optimizes the design of the vehicle body structure, which is a vehicle weight-reducing method that modifies component shapes or layouts to optimize the structure of the vehicle. In addition, the new process technology uses new light-weight and very strong materials, and not typical materials, to manufacture light-weight vehicles. This study aims at the optimal design of vehicle body structures using multi-materials for the Fender-Apron, which is an important frame member for the external front side of a vehicle body, by conducting FEA (Finite Element Analysis) and multi-material bonding.

An Experimental Study on Piping Feasibility of PE Compound Pipe for Fire Protection Service (PE 이종강관의 소방용 배관 적용성에 관한 실험적 연구)

  • Park, Jeong-Hwa;Oh, Cheon-Young;Kwark, Ji-Heon;Son, Bong-Sei
    • Fire Science and Engineering
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    • v.30 no.3
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    • pp.55-61
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    • 2016
  • In this study, to determine whether it is possible to apply Polyethylene (PE) compound pipe, which was developed to solve the problem caused by the corrosion of the fire protection piping currently in usein water based fire extinguishing systems, we performed an actual mockup fire test. Since no test standard was available related to the developed compound pipe, we compared and analyzed domestic and international technical materials and test standards and selected suitable fire test standards to evaluate the performance of the PE compound pipe. we applied two fire test standards to the PE compound pipe, viz. those for CPVC and metallic pipes, and conducted a total of 6 experiments to evaluate its performance. According to the results of the first and second fire tests based on the test standard for the CPVC pipe, neither the fitting nor the piping was damaged or deformed and no leakage was observed in the pressure test, which was performed for 5 minutes. For the fire test based on the metallic pipe test standard, a total of 4 experiments were conducted. The first two experiments were conducted to simulate the wet piping system. In the results of this fire test, neither leakage nor rupture was observed from the PE compound pipe and no damage was caused, such as the secession of the PE material. However, in the next two experiments, which simulated the dry system, the PE compound pipe suffered damage and rupture, including deformation before the fire fighting water was discharged. Therefore, we found that the piping performance of the PE compound pipe did not undergo any deterioration, including fusion, deformation, or damage, in the wet piping system simulated fire test.

고점도지수(VHVI) 윤활기유를 사용한 엔진유의 고성능화(제1보)

  • 문우식;이종훈;한수국
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1994.06a
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    • pp.28-33
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    • 1994
  • 자동차의 설계 및 재질의 변경을 통한 연비향상이 지속적으로 진행되고 있는 가운데 최근 엔진유의 지점도화를 통한 연비향상이 주목되고 있다. 엔진유를 통한 연비향상에는 저점도화를 통한 유체윤활영역에서의 마찰손실 감소와 저마찰첨가제의 사용을 통한 방법이 있는데, 최근 저마찰형으로 설계된 엔진에서는 후자보다는 전자의 효과가 큰 것으로 알려져 있다. 그러나, 저점도화에 따른 문제점도 수반되는 바, 엔진유의 설계시 윤활기유의 선택 및 첨가제의 처방의 주의하여야만 한다. 현재 국내에서는 10W/30 및 10W/40이 주종이지만 향후 연비향상에의 요구에 부응하고 가혹해질 ILSAC 규격을 만족하는 제품개발을 위해서는 고성능기유를 조속히 확보할 필요가 있다. 본고에서는 최근 개발되고 있는 VHVI기유의 사용을 통하여 가솔린엔진유를 고성능화하고자 수행한 연구개발과정에서 얻어진 결과를 보고하고자 한다.

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Sensitivity Analysis of Fiber Optic Hydrophone for a End-Capped Hollow Cylinder (끝단이 막힌 중공 원통형 광섬유 하이드로폰의 감도 해석)

  • 이종길;윤형규;서인창
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.04a
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    • pp.286-290
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    • 1996
  • 수중 음향센서로서 최근에 많이 연구되고 있는 광섬유 하이드로폰(fiber optic hydrophone)의 성능을 예측하기 위하여 광섬유의 편광특성(polarization)에 따른 정규화 감도식 (normalized sensitivity)을 유도하였다. 본 연구에서 사용된 하이드로폰은 광섬유가 끝단이 막힌 중공 원통형 맨드럴(mandrel)에 감긴 구조이며 음압이 하이드로폰에 작용할 때 응력 관계식을 이용하여 정규화 감도식을 유도하였으며 유도된 감도식을 맨드럴의 내외경비에 따라 특성을 수치해석하였다. 균일한 재질의 광섬유에서 맨드럴의 내외경비의 값이 클수록 그리고 맨드럴의 탄성계수의 값이 작을수록 감도가 증가함을 관찰 하였다.

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