• Title/Summary/Keyword: 응력-변형도 곡선

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Fatigue Life Analysis and Prediction of 316L Stainless Steel Under Low Cycle Fatigue Loading (저사이클 피로하중을 받는 316L 스테인리스강의 피로수명 분석 및 예측)

  • Oh, Hyeong;Myung, NohJun;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1027-1035
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    • 2016
  • In this study, a strain-controlled fatigue test of widely-used 316L stainless steel with excellent corrosion resistance and mechanical properties was conducted, in order to assess its fatigue life. Low cycle fatigue behaviors were analyzed at room temperature, as a function of the strain amplitude and strain ratio. The material was hardened during the initial few cycles, and then was softened during the long post period, until failure occurred. The fatigue life decreased with increasing strain amplitude. Masing behavior in the hysteresis loop was shown under the low strain amplitude, whereas the high strain amplitude caused non-Masing behavior and reduced the mean stress. Low cycle fatigue life prediction based on the cyclic plastic energy dissipation theory, considering Masing and non-Masing effects, showed a good correlation with the experimental results.

Hybrid Damper of Steel Strip and Spring (강재 스트립과 스프링의 혼합형 댐퍼)

  • Kim, Dong-Baek;Lee, In-Duk;Lee, Jae-Won;Kim, Jong-Hoon
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2022.10a
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    • pp.299-300
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    • 2022
  • 구조물의 내진보강방법 중에서 가장 널리 이용되는 방법인 강재 이력형 감쇠장치는 수평하중에 대한 응력-변위 곡선을 이용하여 지진 에너지를 소산시키는 방법인데, 이 경우 편심하중 등에 의해서 부재가 면 외 방향으로 거동하여 응력-변위곡선이 불규칙하여 그 결과의 신뢰성이 떨어지는 경우가 있다. 이러한 형상을 방지하기 위해서는 별도의 채널(Channel)을 시공하는 불편함을 감수해야 하며, 또한 수평력이 반복적으로 작용할 때 그 효과를 장담할 수 없는 문제점이 있다. 본 연구에서는 강재 스트립과 스프링을 결합한 댐퍼를 고안하여 스프링은 탄성변형을, 강재 스트립은 소성변형을 받게 하는 혼합형 댐퍼를 개발하고자한다. 여기서, 스프링은 복원력으로 작용하여 반복하중에 대한 저항성을 키우고 강재 스트립의 하중변위 곡선을 규칙적으로 하는 역할을 수행하게 되며 에너지 소산량을 계산할 때 편리함과 정확도를 높이고자 한다. 강재 스트립의 폭과 길이는 일정하지만 두께를 변화시켜서 5종류를 선택하였으며, 댐퍼 1개당 3개의 스트립을 정삼각형 형태로 배치하고 그 중심에 상당한 강성을 갖는 스프링을 갖는 형태로 제작하였다. 댐퍼 시험체는 5개를 제작한 후, 이 댐퍼를 구조물에 배치하였을 때의 지진에 대한 에너지 소산량과 부재력을 검토하여 댐퍼의 안전성(Safety)를 검증하고자 한다.

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A Study on the Structure Analysis Optimization of Die Cam Drive Considering the Thin Plate Hardening (박판판재 경화를 고려한 다이 캠 드라이브의 구조해석 최적화에 대한연구)

  • Lee, Jong-Bae;Kim, Seon-Sam;Woo, Chang-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5769-5777
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    • 2015
  • According to the forming or bending deformation in the press die, the thin plate occurs a work-hardening, the sheet hardening and cam unit's deformation causes incomplete forming during the cam molding process by the reacting spring forces. This study treated the input parameters of the stress and strain as given properties and also used Cam forming pressure considering the sheet hardening in the forming process of the aluminum sheet. The Hyperstudy are operated be linked with the Abaqus of the finite element analysis tool and the shape of Cam were carried out with non-linear shape optimization analysis. As a result removing the deformation of plate, the cam shape were optimized under conditions reduced deformation, having a minimum stress range and the minimum deformation. Therefore, a stress-strain curve and a normal distribution of stress-thickness can be obtained and optimization could be obtained for the shape of the stress and strain on the die plate hardened cam considering the thickness and reaction force of gas spring as iteration process.

High Temperature Deformation Behavior of Microalloyed Hot Forging Steels (열간 단조용 비조질강의 고온 변형 거동에 관한 연구)

  • Wi, Gyeom-Bok;Lee, Gyeong-Seop
    • Korean Journal of Materials Research
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    • v.2 no.5
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    • pp.343-352
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    • 1992
  • The high temperature deformation behavior of microalloyed hot forging steels has been examined as a function of the temperature, the strain rate, and the alloying element by using high temperature compression test. The high temperature deformation mechanism, which was obtained by analyzing the flow stress-strain curve and microstructure, could be considered to dynamic recrystallization. The peak stress of Nb-V-Mo steel was more increased and the dynamic recrystallization of Nb-V-Mo steel was faster than those of Nb-V steel. The peak stress of 1.2Mn-0.09Nb steel was more increased and the dynamic recrystallization of 1.2Mn-0.09Nb was delayed a little bit than those of 1.0Mn-0.05Nb. The peak stress of C-Nb-V steel was more increased and the dynamic recrystallization of C-Nb-V steel was delayed than those of C-steel. The constitutive equation of high temperature deformation had a power law type. The grain size of dynamic recrystallization was refined as the Zener-Hollomon parameter was increased. The relation of the dynamic recrystallization grain size and Zener-Hollomon parameter could be quantified to power law.

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Determination of Deformation Behavior of the Al6060-T6 under high Strain Rate Tensile Loading Using SHPB Technique (SHPB 기법을 이용한 A16061-T6의 고속 인장 변형거동 규명)

  • Lee, Eok-Seop;Kim, Gwan-Hui;Hwang, Si-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3033-3039
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    • 2000
  • Mechanical properties of the materials used for transportations and industrial machinery under high stain rate loading conditions have been required to provide appropriate safety assessment to these mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material properties under high strain rate loading condition. There have been many studies on the material behavior under high strain rate compressive loading compared to those under tensile loading. In this paper, mechanical properties of the aluminum alloy, Al6061-T6, under high strain rate tensile loading were determined using SHPB technique.

Dynamic deformation behavior of aluminum alloys under high strain rate compressive/tensile loading (상용 알루미늄 합금의 고속 인장/압축 변형거동 규명)

  • Lee, O.S.;Kim, G.H.;Kim, M.S.;Hwang, S.W.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.268-273
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    • 2000
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions are required to provide appropriate safety assessment to these mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique, a special experimental apparatus, can be used to obtain the material behavior under high strain rate loading condition. In this paper, dynamic deformation behaviors of the aluminum alloys, Al2024-T4, Al6061-T6 and Al7075-T6, under high strain rate compressive and tensile loading are determined using SHPB technique.

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Development of Test Method for Simple Shear and Prediction of Hardening Behavior Considering the Bauschinger Effect (단순전단 시험법 구축 및 바우싱거효과를 고려한 경화거동 예측)

  • Kim, Dongwook;Bang, Sungsik;Kim, Minsoo;Lee, Hyungyil;Kim, Naksoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.10
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    • pp.1239-1249
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    • 2013
  • In this study we establish a process to predict hardening behavior considering the Bauschinger effect for zircaloy-4 sheets. When a metal is compressed after tension in forming, the yield strength decreases. For this reason, the Bauschinger effect should be considered in FE simulations of spring-back. We suggested a suitable specimen size and a method for determining the optimum tightening torque for simple shear tests. Shear stress-strain curves are obtained for five materials. We developed a method to convert the shear load-displacement curve to the effective stress-strain curve with FEA. We simulated the simple shear forward/reverse test using the combined isotropic/kinematic hardening model. We also investigated the change of the load-displacement curve by varying the hardening coefficients. We determined the hardening coefficients so that they follow the hardening behavior of zircaloy-4 in experiments.

Non-Linear Behavior Analysis for Stratospheric Airship Envelope (성층권 비행선 기낭 막재료에 대한 비선형 거동 연구)

  • Suh Young Wook;Woo Kyeongsik
    • Composites Research
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    • v.18 no.2
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    • pp.30-37
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    • 2005
  • In this paper, geometrically non-linear finite element analyses were performed to study the mechanical behavior of the material system of the envelope of stratospheric airships. The microstructure of the load-bearing plain weave layer was identified and modeled. The Updated Lagrangian formulation was employed to consider the geometric non-linearity as well as the induced structural non-linearity for the fiber tows. The stress-strain behavior was predicted and the effective elastic modulus was calculated by numerical experiments. It was found the non-linear stress-strain curves were largely different from those by linear analysis. And non-linear elastic moduli were much higher than linear elastic moduli. The difference was more distinguishable when the tow waviness ratio was smaller.

용접잔류응력과 그 제어

  • 암전광정
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.64-73
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    • 1985
  • X선응력측정법은 결정의 각자간 거리를 표점으로 하는 각자변형도를 X선회절현상을 이용하여 직접규정하여 응력을 구하는 것이다. 따라서 비교재의 교정곡선으로 부터 간접적으로 응력을 측 정하는 자기법이나 초음파법 등의 비파괴측정법에 비하여 X 선응력측정법은 잔류응력과 같은 내부응력의 비파괴측정법에 알맞고 지금까지 많은 연구자에 의하여 용접부에 적용시키기 위한 시도가 행해졌었다. 앞서 말한 국제회의에서도 X선응력측정법을 취급한 논문이 6편이고 그 가운 데서 3편이 용접구조물 또는 이음부에 이 방법을 적용한 것이다. 그래서 본고에서는 먼저 용접 잔류응력의 발생기구와 계산법, 측정법에 대하여 기술하겠다. 똔 잔류응력이 용접이음부의 파괴 강도 및 용접균열에 미치는 영향, 용접잔류응력의 대책과 이용법에 대하여 일본에서의 연구를 중심으로 소개하겠다.

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Material model optimization for dynamic recrystallization of Mg alloy under elevated forming temperature (마그네슘 합금의 온간 동적재결정 구성방정식 최적화)

  • Cho, Yooney;Yoon, Jonghun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.263-268
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    • 2017
  • A hot forming process is required for Mg alloys to enhance the formability and plastic workability due to the insufficient formability at room temperature. Mg alloy undergoes dynamic recrystallization (DRX) during the hot working process, which is a restoration or softening mechanism that reduces the dislocation density and releases the accumulated energy to facilitate plastic deformation. The flow stress curve shows three stages of complicated strain hardening and softening phenomena. As the strain increases, the stress also increases due to work hardening, and it abruptly decreases work softening by dynamic recrystallization. It then maintains a steady-state region due to the equilibrium between the work hardening and softening. In this paper, an efficient optimization process is proposed for the material model of the dynamic recrystallization to improve the accuracy of the flow curve. A total of 18 variables of the constitutive equation of AZ80 alloy were systematically optimized at an elevated forming temperature($300^{\circ}C$) with various strain rates(0.001, 0.1, 1, 10/sec). The proposed method was validated by applying it to the constitutive equation of AZ61 alloy.