• Title/Summary/Keyword: 윤활마모

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Grease from Korean Bentonites (국산 벤토나이트 그리이스 제조)

  • Tak Jin Moon;Oh Kwan Kwon
    • Journal of the Korean Chemical Society
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    • v.16 no.3
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    • pp.193-199
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    • 1972
  • Bentones from Korean bentonites were first prepared by reacting bentonites with high molecular weight imidazolines. The cation exchange capacity of bentonites was found more than 100meq/100g sample. Greases were then prepared by dispersing bentones into a lubricating oil and milling through a three-roll dispersion mill. Consistency in microscale, oxidation stability (static), water resistance, and wear property of the greases were tested by the ASTM methods, and good experimental results were obtained.

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Nano-tribology of laser textured hard disk by contact start/stop test (CSS test에 의한 레이저 텍스쳐 디스크의 나노-트라이볼로지)

  • Kim, Woo-Seok;Hwang, Pyung;Kim, Jang-Kyo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1589-1595
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    • 2000
  • 레이저 텍스쳐와 미케니칼 텍스쳐 컴퓨터 하드디스크의 마찰과 마코 매카니즘이 Contact Start/Stop test 실행후의 특성들에 대해 연구되었다. 다양한 분석적이고 기계적인 테스트 기술들이 이용되었다. 형상, 조도, 화학적 조성, 기계적 성질, CSS 로부터 기인된 코팅의 마찰특성들에 대해 그 변화들을 조사하였다. 즉, AFM(Atomic Force Microscopy), Nano-Indentation, Nano-Scratch, TOF-SIMS(Time of Flight Secondary Ion Mass Spectroscopy), AES(Auger Electronic Spectroscopy)등이 이 연구에 적용되었다. 레이저 텍스쳐 범프의 표면조도와 미케니칼 텍스쳐 지역의 표면조도는 각각 대략적으로 4nm 와 7nm 감소되었다. 탄성계수와 경도값은 CSS test후에 증가하였고 가장 바깥쪽의 코팅층의 변형강화가 생겨났다. 자성층과 Ni-P 층 사이에 점착성의 문제가 확인되었다. TOF-SIMS 분석은 C 와 $C_2F_5$의 세기에 있어서 감소를 드러냈고 이것은 코팅 표면에 윤활제 요소의 마모를 확실시 할수 있는 결과로 나타났다.

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Feasibility study of Predictive Condition Monitoring for High Power Semi-Automatic Transmission by On-Line Wear Monitoring (실시간 마모진단에 의한 고출력 반자동 변속기 예측진단 연구)

  • 정동윤;구석모;윤의성;한흥구;공허성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.11-16
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    • 1998
  • Condition monitoring technique used in the military is JOAP, for which the spectroscopic analysis is applied. However it is known that the technique has some problems in economical and practical point of view. This study introduces a new technique for measuring wear in real time base and applies the technique to a high power semi-automatic transmission. The results show the feasibility by measuring the concentration of ferrous wear particles from the transmission oil.

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A study on friction and wear properties of plasma-sprayed $Cr_2O_3/Mo$ composite coatings (산화크롬/몰리브덴 복합 플라즈마 용사 코팅의 마찰, 마모 특성 연구)

  • 여인웅;안효석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.17-24
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    • 1998
  • Plasma-sprayed coatings were obtained by spray-dried $Cr_2O_3$ powder with and without Mo addition. A reciprocal type tribo-tester was employed to examine friction and wear behavior of the specimens at room temperature. The composition and the worn surface of coated specimens were observed by XRD and SEM. The results showed that friction Coefficient of the Mo added specimens were lower than one of $Cr_2O_3$ specimen. But $Cr_2O_3$ specimen had a lower wear loss. Protecting layer were observed at the worn surface of coated specimens with Mo addition.

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The Estimate of Abrasion resistance of High chromium white cast irons by Dry sand/rubber wheel tester (토사마모실험을 통한 고크롬철계 주조합금의 내마모성 평가)

  • 김상호;김기열;이범주;조정환;박채규
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.38-48
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    • 1998
  • To apply the high chromium white cast irons for sliding parts of construction equipments, the wear characteristics of these alloys which have three kinds of microstructure(hypoeutectic, near-eutectic, hypereutectic) were investigated by dry sand/rubber wheel tester. Also, the effect of heat treatment was investigated for the same alloys. As result of the test, heat treatment have no effect on the wear characteristics. And, hypereutectic composition alloy has the highest wear resistance against SiO$_2$. Also after test, cracking was observed in eutectic and primary carbides of all materials tested. This phenomenon was important factor in the wear resistance.

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Cam/Tappet Wear in Diesel Engine (Diesel Engine에서의 Cam/Tappet 마모)

  • 심동섭;김경운;조정환
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.100-109
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    • 1997
  • Tappet is the part which consists of valve train system in Over Head Valve type diesel engine. The role of tappet is to open and close the intake/exhaust valve by rotating with cam. There are wear problems like scuffing or pitting in cam/tappet system because of the higher Hertzian contact stress and sliding wear characteristics between cam and tappet. In this paper, to find optimal materials combination in cam/tappet system, wear test and rig test were performed. $Si_3N_4$, chilled cast iron, sintered alloy were selected for tappet materials. As the result of test, it is found that $Si_3N_4$ tappet has the excellent wear properties.

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Lubricating Mechanism Analyzed from Wear Characteristics of Polyolester Base Oils Haying different Branch Shapes(II) (서로 다른 모양의 가지사슬을 갖는 폴리올에스터 오일의 마모특성으로부터 해석된 윤활작용 메커니즘(II))

  • 한두희;마사부미마스꼬
    • Tribology and Lubricants
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    • v.17 no.3
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    • pp.171-178
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    • 2001
  • In order to elucidate the lubricating mechanism of polyolester base oils [POEs], the wear characteristics of 27 kinds of polyolester base oils including mixed POEs were investigated. Their wear results were discussed in terms of the effect of molecular structure on wear performance and compared with those of mineral oil. In addition, the adsorption ability of POEs to reduced iron and their hydrolysis rates were measured and the effect of their molecular structures on the adsorptivity and hydrolysis rate of POEs was discussed, respectively. Finally, the lubricating mechanism anlyzed from these results of wear characteristics, adsorptivity and hydrolysis rate was proposed. That is to say, POEs are firstly adsorbed to friction surface and decomposed by hydrolysis or thermal degradation. Fatty acids obtained by degradation of POEs form adsorption film on friction surface. The larger become cohesive ability among fatty acid molecules in the adsorption film, the better gets the wear performance of POEs.

고속 회전축-베어링계의 스퀴즈-필름 댐퍼에 관한 연구

  • 한동철;윤석철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1989.06b
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    • pp.48-59
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    • 1989
  • 최근 터어보 샤프트, 터어보 팬, 터어보 쳇트 엔진, 가스 터어빈, 공작기계의 주축, 그리고 섬유기계 섬유봉등의 회전기계류 설계에서 단위 무게당 출력의 비율을 높이기 위해서 회전속도의 고속화가 요구되고 있다. 이러한 경우 회전축계의 진동특성에 크게 영향을 미치는 감쇠특성을 부각시키기 위하여 베어링의 외부에 스퀴즈-필름 댐퍼 (Squeeze-film Damper)를 부가하고 회전축계를 유연하게 지지하여 줌으로써 진동문제를 간단히 해결하며 회전속도의 고속화를 가능하게 할 수 있다. 적합하게 설계된 스퀴즈-필름 댐퍼의 잇점은 다음과 같다. (a) 회전축의 위험속도를 작은 공진쪽으로서 통과하는 것이 가능. (b) 베어링과 지지구조물에 전달되는 하중이 감소 (c) 장기간 사용중, 마모 및 브레이드 파손에 의해 진폭이 증가된 불평형 강제진동에서도 안정된 운전이 가능 (d) 미끄럼 저어널 베어링에 지지된 회전축계의 고속회전에서 불안정한 자려진동이 나타나는 안정 한계속도를 높히는 것이 가능

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High Temperature Tribological Behaviors of Nitride Based Ceramic Coatings (나이트라이드계 세라믹 코팅의 고온 마모, 마찰거동)

  • 김장엽;임대순;이상로;백운승
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.83-86
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    • 1996
  • In this study, CrN, TiN and TiN + CrN coatings have treated onto the steel substrates by ion plating to improve their tribological behaviors. Some of the specimens were ion nitriding treated to study the effect of ion nitriding on wear behavior. The wear tests were performed with these specimens by ball-onplate type and disc-on-plate type wear tester. It was demonstrated that ion nitriding treatment improve wear resistance of the coatings. The results of high temperature wear tests indicated that the specimens coated with CrN were exhibited the better wear resistance properties than the specimens with TiN coatings

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A Feasibility Study for Application of On-Line Wear Condition Monitoring Technique to the High-powered Diesel Engine (고출력 디젤 엔진의 On-Line 마모상태진단 기술 적용을 위한 기초연구)

  • 윤민호;정동윤;공호성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.59-65
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    • 1997
  • The calibration of O.M.D is carried out experimentally and is analysed theoretically. O.M.D experimentally measures the change in optical density of artificially contaminated oil which contains Fe powder of 5, 10, 20, 30, 40, 50, 70, 100, 200 ppm. The change in optical density, D$_1$ means the logarithmic transmittance of I$_0$ over $I_1 D_2$ denotes the logarithmic transmittance I$_2$ over I$_1$ on electromagnetic force which arranges the ferrous particles along the line of magnetic force. The theoretical D$_1$ which increases linearly as increasing Fe concentrations, is analysed by light attenuation theory. The difference between theoretical D$_1$ and experimental D$_1$ is due to the attenuation of micro bubbles and the agglomeration of fine particles in the sample oil. The calibrated O.M.D is applied to the sample oil from the high-powered diesel engine. Also the results are compared with those out of the off-line techniques such as JOAP and ICP.

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