• Title/Summary/Keyword: 유한피로수명

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Thermal Fatigue Reliability of Solder Joints in a Thin Film Optical Filter Device (박막 광학 필터 디바이스의 패키징시 솔더 조인트의 피로 신뢰성 해석)

  • Lee, Sung-Chul;Hyun, Chung-Min;Lee, Hyung-Man;Kim, Myoung-Jin;Kim, Hwe-Kyung;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.677-684
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    • 2004
  • Plastic and creep deformations of solder joints during thermal cycling are the main factors of misalignments and power losses in optical telecommunication components. Furthermore, the increased mismatch between solder Joint-bonded areas may cause severe failure in the components. Darveaux's creep model was implemented into a finite element program (ABAQUS) to simulate creep response of solder. Based on the finite element results, thermal fatigue reliability was predicted by using various fatigue life prediction models. Also, the effects of ramp conditions, dwelling time, and solder joint-embedding materials on the reliability were investigated under the thermal cycling conditions of the Telcordia schedule (-40∼75$^{\circ}C$).

Development of a Fatigue Analysis Software System (피로해석시스템 개발)

  • Choi, B.I.;Lee, H.J.;Han, S.W.;Kim, J.Y.;Hwang, K.H.;Kang, J.Y.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.120-125
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    • 2001
  • A general purpose fatigue analysis software to predict fatigue lives of mechanical components and structures was developed. This software has some characteristic features including functions of searching weak regions on the free surface in order to reduce computing time significantly, a database of fatigue properties for various materials. and an expert system which can assist any users to get more proper results. This software can be used in the environment consists of commercial finite element packages. Using the software developed fatigue analyses for a SAE keyhole specimen and an automobile knuckle were carried out. It was observed that the results were agree well with those from commercial packages.

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Fatigue Durability Analysis and Evaluation for Straighted Type Exhaust System of Automobile (자동차용 직선화 배기시스템의 피로내구 해석 및 평가)

  • Park Sejong;Suh Hocheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.147-152
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    • 2005
  • The exhaust system of automobile is faced with random or spectrum types of fatigue loads during usage life and so needs to be closely estimated for quality and performance to have enough certainty on design endurance lift during preliminary design process. Structural operation conditions, operation load history, property of material and manufacturing process etc. should be considered by performing experiment approach. Using the software program for predicting fatigue life quickly and exactly in preliminary design stage saves plenty of time and cost generated by fatigue tests. In this paper, fatigue life prediction was performed on the basis of fatigue analysis using MSC/FATIGUE and load data from field test and the life of development items was estimated and compared through the results.

Structural Analysis of Damping Hinge for Built-in Side-by-Side Refrigerator and Design Improvement of Bracket Pin to Reduce Stress Concentration (빌트인 양문형 냉장고 댐핑힌지의 구조해석 및 브래킷핀의 응력집중 저감을 위한 설계개선)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.373-379
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    • 2020
  • This study performed stress and fatigue life analysis of the damping hinge of a built-in side-by-side refrigerator that occurs when the door is opened to the maximum angle. An analysis of the initial design showed that stress concentration occurred at the corner between the cylinder and upper disk of the bracket pin, and the maximum stress exceeded the yield strength. The maximum stress location and the calculated fatigue life were consistent with the door opening-and-closing endurance test results for a prototype. Three cases of design improvement for the bracket pin were derived with the aim of reducing the stress concentration that appeared in the initial design. An analysis of the cases showed that inserting a fillet between the disk and the cylinder of the bracket pin reduced the stress and increased the fatigue life. Moreover, changing the disk into two steps was more favorable. In conclusion, the best design improvement was the case that the disk was changed to two steps and the fillet with a large radius was inserted. In that case, the stress was the smallest and the fatigue life was infinite.

Fatigue Field Test of Variable Message Sign Structure and Evaluation of AASHTO Specifications (가변정보판이 설치된 지주구조물에 대한 피로 시험 및 AASHTO설계기준 적용성 평가)

  • Park, Jong Sup
    • Journal of Korean Society of Steel Construction
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    • v.18 no.1
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    • pp.11-22
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    • 2006
  • Message Signs (VMS) structures offer an increase in traffic safety through their ability to relay massages to motorists for warnings of hazards ahead, traffic congestion, accidents, and lane closings. The geometry of these signs sometimes results in the significant cyclic loading of the supports structure due to wind gusts, which can result from passing trucks or from natural wind. This study presents the results of analytical and experimental investigations of VMS structures. The commercially available softwareGTSTRUDL (2003) was used to perform space-frame structural analyses of these welded tubular structures. Fatigue evaluations were performed using stress ranges from field measurements and from structural analyses. Based on the results of the structural analyses that were conducted, where fatigue design loadings that had been derived from AASHTO Specifications for Structural Supports for Highway Signs, Luminaries, and Traffic Signals (2001) were used, the structures that had been studied were found not to have infinite fatigue life. According to the limited measurements that were made in this study, the fatigue design loadings derived from AASHTO Specifications (2001) appear to be conservative, but they are not overly conservative. The results of this study should be used to make a reasonable design of VMS structures, and to maintain their standards.

Evaluation of Acceleration Effect of Ancillary Services on Cavitation and Fatigue of a Water Turbine in Pumped-Storage Plants (부수적 서비스 제공에 따른 양수발전소 수차의 캐비테이션 및 피로에 대한 가속효과 평가)

  • Kim, Jong Sung;Kim, Se Na
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.3
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    • pp.225-232
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    • 2017
  • Several maintenance issues related to cavitation erosion and fatigue cracks in the water turbine subcomponents of pumped-storage plants, such as a runner and a draft tube, have been reported in the past. Generally, the pumped-storage plants provide ancillary services, such as black-start and system stabilization. The ancillary services are responsible for cyclic low opening operation of the guide vanes. It has been empirically established that this low opening operation further damages the water turbine subcomponents. In this study, the acceleration effect of the low opening operation on the cavitation erosion and fatigue of the water turbine is quantitatively assessed through finite element flow analysis, finite element stress analysis, and fatigue analysis. As a result of the assessment, it is identified that the cavitation potential increases and the turbine efficiency decreases with a decrease in the opening of the guide vane. Also, the low opening operation has an insignificant effect on the fatigue even though it increases the maximum stress values at the runner blade roots.

A Study on Fatigue Characteristic of Stent Using Finite Element Analysis (나이티놀 와이어 스텐트의 피로도 특성에 대한 유한요소 해석)

  • Kim, Han-Ki;Shin, Il-Gyun;Kim, Dong-Gon;Kim, Seong-Hyeon;Lee, Ju-Ho;Ki, Byoyng-Yun;Suh, Tae-Suk;Kim, Sang-Ho
    • Progress in Medical Physics
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    • v.20 no.3
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    • pp.119-124
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    • 2009
  • Stents are frequently used throughout the human body. They keep pathways open in vascular or nonvascular duct for a long time. Therefore its stability is very important factor. In recent years, aconsiderable amount of research has been carried out in order to estimate mechanical properties of the stent such as expansion pressure behavior, radial recoil and longitudinal recoil using FEM (Finite element analyses). However, published works on simulation of stent fatigue behavior using FEM are relatively rare. In this paper, a nonlinear finite-element methodwas employed to analyses the compression of a stent using external pressure and fatigue behavior. Finite element analyses for the stent system were performed using NASTRAN FX. In conclusion this paper shows how the stent is behaved in the body, and its fatigue behavior.

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Effect of Implant Types and Bone Resorption on the Fatigue Life and Fracture Characteristics of Dental Implants (임플란트 형태와 골흡수가 임플란트 피로 수명 및 파절 특성에 미치는 효과에 관한 연구)

  • Won, Ho-Yeon;Choi, Yu-Sung;Cho, In-Ho
    • Journal of Dental Rehabilitation and Applied Science
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    • v.26 no.2
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    • pp.121-143
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    • 2010
  • To investigate the effect of implant types and bone resorption on the fracture characteristics. 4 types of Osstem$^{(R)}$Implant were chosen and classified into external parallel, internal parallel, external taper, internal taper groups. Finite elements analysis was conducted with ANSYS Multi Physics software. Fatigue fracture test was performed by connecting the mold to the dynamic load fatigue testing machine with maximum load of 600N and minimum load of 60N. The entire fatigue test was performed with frequency of 14Hz and fractured specimens were observed with Hitachi S-3000 H scanning electron microscope. The results were as follows: 1. In the fatigue test of 2 mm exposed implants group, Tapered type and external connected type had higher fatigue life. 2. In the fatigue test of 4 mm exposed implants group, Parallel type and external connected types had higher fatigue life. 3. The fracture patterns of all 4 mm exposed implant system appeared transversely near the dead space of the fixture. With a exposing level of 2 mm, all internally connected implant systems were fractured transversely at the platform of fixture facing the abutment. but externally connected ones were fractured at the fillet of abutment body and hexa of fixture or near the dead space of the fixture. 4. Many fatigue striations were observed near the crack initiation and propagation sites. The cleavage with facet or dimple fractures appeared at the final fracture sites. 5. Effective stress of buccal site with compressive stress is higher than that of lingual site with tensile stress, and effective stress acting on the fixture is higher than that of the abutment screw. Also, maximum effective stress acting on the parallel type fixtures is higher. It is careful to use the internal type implant system in posterior area.

Development of Integrated Design System for Mechanical Rubber Components (고무류 기계부품 통합설계시스템 개발)

  • Woo, Chang-Su;Kim, Wan-Doo;Kim, Young-Gil;Shin, Wae-Gi;Lee, Seong-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1045-1050
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    • 2010
  • Fatigue analysis and lifetime evaluation are very important in design procedure for assuring the safety and reliability of rubber components for mechanical systems. Till recently, the technology for the design, analysis, and evaluation of rubber products was required to manufacture rubber products with high quality, fidelity, and reliability. However, in the rubber-manufacturing companies in Korea, the processes of compound mixing, manufacturing of rubber products, and improvement of rubber properties are based on the trial-and-error method and experience. The objectives of this study are to establish methods for testing rubber materials, to develop a database of the properties of rubber materials, to evaluate the performance of rubber components, and to develop a system for predicting fatigue life. A method to predict fatigue-life of rubber components was proposed; in this method, the finite-element analysis and fatigue damage parameter as determined from a fatigue test are incorporated.

Evaluation of Fatigue Life and Structural Analysis for Dish-Type and Spoke-Type Automobile Wheels (승용차용 디쉬 타입과 스포크 타입 휠에 대한 구조 해석과 피로 수명 예측)

  • Kang, Sung-Soo;Lee, Jong-Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1315-1321
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    • 2011
  • Prior to the experimental and production stages of goods, the strengths should be evaluated in the design stage. The introduction of commercial codes at the design stage gives benefits such as cost and time economies in the production and strength evaluation. In this study, structural analysis and fatigue analysis are carried out using ANSYS modeling of the 3D geometry of the wheel. In a comparison of dish-type and spoke-type wheels, it is shown that the deformation and maximum equivalent stress for the dish-type wheels are lower than those for spoke-type wheels. Nevertheless, spoke-type wheels are often used because they are light and have exhibit excellent cooling performance. Furthermore, according to the results of life analysis, aluminum wheels show improved resistance to fatigue compared to steel wheels.