• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.273-274
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• 2013

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.147-148
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• 2007

• 해양환경안전학회지
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• 제22권2호
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• pp.240-245
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• 2016

본 연구에서는 해상용 경유의 희석량에 따른 선박용 윤활유의 점도 및 전단응력의 변화 등 유변학적 거동에 대한 연구를 하였다. 연료희석에 의한 윤활유의 점도감소는 피스톤링 및 라이너의 마모로 인한 엔진내구성을 저하키는 중요한 요소이다. 연구에 사용된 윤활유는 고유황 경유(황함유량 0.05 %)를 3 %, 6 %, 10 %, 15 %, 20 %로 희석하여 magnetic stirrer를 이용, 혼합하여 제조하였다. 측정온도는 $-10^{\circ}C{\sim}80^{\circ}C$ 범위로 설정하고, 점도 및 전단응력 변화는 회전점도계인 Brookfield Viscometer를 이용하여 측정하였다. 윤활유에 해상용 경유의 희석량이 증가할수록 점도 및 전단응력이 감소하며, 이것은 상대적으로 낮은 점도의 해상용 경유가 윤활유에 희석됨에 따라 윤활유의 점도 및 전단응력이 낮아지기 때문이다. 특히, 저온($0{\sim}-10^{\circ}C$)에서는 점도 및 전단응력이 급격이 낮아지다가, $40^{\circ}C$ 이상에서는 점도 및 전단응력 감소가 해상용 경유 희석량의 영향을 거의 받지 않는다. 온도가 높아짐에 따라, 윤활유의 점도 및 전단응력 감소는 윤활유의 뉴턴유체 거동을 보이는 것을 확인했다. 경유의 혼입에 의한 점도감소로 선박의 엔진마모를 촉진할 수 있으므로 엔진의 내구성 향상을 위해 윤활유의 주기적인 관리가 필요하다.

• 한국정밀공학회지
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• 제34권3호
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• pp.185-189
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• 2017

Recently, titanium alloys have been widely used in aerospace, biomedical engineering, and military industries due to their high strength to weight ratio and corrosion resistance. However, it is well known that titanium alloys are difficult-to-cut materials because of a poor machinability characteristic caused by low thermal conductivity, chemical reactivity with all tool materials at high temperature, and high hardness. To improve the machinability of titanium alloys, cryogenic cooling with LN2 (Liquid Nitrogen) and nanofluid MQL (Minimum Quantity Lubrication) technologies have been studied while turning a Ti-6Al-4V alloy. For the analysis of turning process characteristics, the cutting force, the coefficient of friction, and the surface roughness are measured and analyzed according to varying lubrication and cooling conditions. The experimental results show that combined cryogenic cooling and nanofluid MQL significantly reduces the cutting forces, coefficients of friction and surface roughness when compared to wet condition during the turning process of Ti-6Al-4V.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2009년 춘계학술대회논문집
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• pp.363-367
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• 2009

Recently, the manufacturing of micro-cavity by means of laser surface texturing (LST) technique and low friction study by the LST have been in great progress. Most of current works have been dealing with the effect of cavity on friction and wear. The main objective of the present study was to investigate numerically two-dimensional lubrication characteristics of micro-dimple shapes fabricated on solid surfaces, and this study utilized the commercial CFD code (Fluent V.6.3). For the evaluation, preliminary simulation was conducted and numerical predictions were compared with the analytic solution obtained from the Reynolds's equation. Mainly, the present study investigated the influence of dimple depth, pattern shapes, and film thickness on lubrication characteristics related to the reduction of friction. It is found that the existence of micro-dimpled surface makes it possible to substantially reduce the friction forces exerted on the surfaces. In particular, substantial decrease in shear stresses was observed as the lubricant film thickness decreases. For instance, in the case of the film thickness of 0.01 mm, the estimated shear stress decreases up to about 40%. It indicates that the film thickness would be important factor in designing the micro-dimpled surfaces. Furthermore, it was observed that such a optimum dimple depth would be present because the dimple depth larger than the optimum value did no longer affect the reduction in shear stresses.

• 대한기계학회논문집
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• 제15권6호
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• pp.1975-1981
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• 1991

본 연구에서는 완전히 불균일한 격자계를 사용하여 프로파일링을 한 원통형로 울러의 프로파일링 시작점 부근에서의 압력분포 및 유막형상과 함께 무차원변수의 변 화에 따른 최소유막의 거동을 상세히 조사하고자 한다. 이 결과에서 실제 로울리 베 어링의 로울러 프로파일의 설계시에 적용할 수 있는 새로운 기준을 제시하고자 한다.

• 한국기계가공학회지
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• 제16권2호
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• pp.63-68
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• 2017

Friction occurs when surfaces that are in contact move relatively between solid surfaces, fluid layers, and materials slide against one another. This friction force causes wear on the contact surface, generates unwanted heat and leads to performance degradation. Thus, much research has been performed to avoid friction reduction. Among these studies, a textured surface that has micro patterns on the surface has drawn attention for its ability to reduce friction. A mathematical model is developed in this study to examine friction reduction due to the texture of a surface. Numerical simulations are carried out with respect to various factors such as the shape aspect ratio and texture depth of a diamond-shaped texture in the hydrodynamic lubrication regime. As a result, a shape aspect ratio of 1 is best for friction reduction.

• Tribology and Lubricants
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• 제31권4호
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• pp.177-182
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• 2015

Tapered roller bearings are widely used in equipment where high combined thrust and radial loads are experienced. A certain amount of tilting between the tapered rollers and the races always occurs because of bending moment load conditions and shaft deflection. It is now well understood that a coherent elastohydrodynamic lubrication (EHL) film separates the rollers and races. In spite of extensive study on EHL problems for over half a century, relatively few studies have focused on the finite line contacts problem. This study presents a complete numerical analysis of the effects of roller tilting on the EHL characteristics in a tapered roller bearing. We systematically analyze this highly nonlinear problem using finite differences with fully non-uniform grids and the Newton-Raphson method. Detailed EHL pressure distributions and film shapes are presented under moderate loads and material parameters. A very small roller tilting significantly affects the pressure distributions and film shapes near both ends of the roller. Moreover, the effect of tilting on the EHL characteristics at the small end is much greater than that at the large end. Therefore, in designing optimum profiles for tapered roller bearings, the profile radius should be larger at the small end.

• Tribology and Lubricants
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• 제23권5호
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• pp.187-194
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• 2007

The profile of the roller in the axial direction is the main design factor in order to increase endurance life against the contact fatigue due to the stress concentration along the edge of the roller. Even under the elas-tohydrodynamic lubrication (ehl) conditions, the stress concentration along the edge of the roller greatly worsens the fatigue life both for the roller and contacting body. In this study, roller contacts of finite axial length are studied for the film thickness and pressure of ehl. For the real contact behaviors under the ehl conditions, multigrid and multi-level method is applied so that much higher loading conditions can be investigated. Several axial profiles of roller are investigated to verify how both ehl film and pressure are generated and some of them are recommended for the ehl contact condition.

• Tribology and Lubricants
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• 제27권6호
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• pp.326-331
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• 2011

The purpose of this paper is to analyze and discuss the effects of surface roughness by comparing the elastohydrodynamic lubrication(EHL) analysis of smooth surface and rough surface as the ball bearing. In order to do this, The average flow model is adapted for the interaction of the flow rheology of lubricant and surface roughness. The average Reynolds equation and the related flow factor which describes the coupled effects of surface roughness and flow rheology, the viscosity-pressure and density-pressure relations equations, the elastic deformation equation, and the force balance equation are solved simultaneously. The results show that effects of surface roughness on the film thickness and pressre distribution should be considered especially in EHL contact problems.