• 한국표면공학회지
• /
• 제38권6호
• /
• pp.234-240
• /
• 2005

In this study, ion nitriding of a EHA pump part made of AISI 4340 steel was performed under different applied power conditions to study the relationship between dimensional changes of specimens and the type of applied power source. Microstructures and micohardness distribution at different processing conditions were also examined. Duplex surface treatment of ion nitriding with the optimum process conditions to produce the minimum dimensional variation in a EHA pump part and a TiN thin film coating by unbalanced magnetron sputtering was performed and the specimens with a duplex surface treatment were subjected to a high speed wear test to evaluate the wear performance of EHA hydraulic pump parts with various surface treatment conditions. Results indicated that uniform and continuous surface layer with a minimum dimensional variation could be obtained by ion nitriding with bipolar mode power source and much enhanced wear characteristics with a duplex surface treatment could be obtained, compared with results from ion nitriding or single-layerd TiN coating specimens.

• 동력기계공학회지
• /
• 제16권5호
• /
• pp.26-31
• /
• 2012

A numerical study has been carried out to investigate the heat and mass transfer of an oil pumping system with a variable shape of the housing using the CFD method. Especially, the electric motor and the pump combined together, accomplishes a research about the oil supplying system. In this study, the temperature and velocity distribution of the oil pumping system by varying the flow rate of supplying oil have been investigated. The temperature changes with each five conditions(flow rate of supply oil : 2, 4, 8, 12, and 16 liter/min) have also been studied. The numerical results show that the exhaust temperature decreases as the flow rate of the supplying oil increases. It also reveals that the temperatures change differently with the housing shape.

• 한국산업융합학회 논문집
• /
• 제24권5호
• /
• pp.537-546
• /
• 2021

Remanufacturing is one of the most important resource recycling technology in response to resource depletion and environmental pollution. Domestic remanufacturing industry don't invigorate compared to other advanced countries because of low price and reliability of remanufactured product. In this study, remanufactured hydraulic pump and solenoid valve were evaluated durability by accelerated life test. In order that standard remanufacturing process was developed by core analysis and failure mode and effect analysis. And cores were remanufactured by standard remanufacturing process. For accelerated life test, the evaluation item and criteria were deduced by results of FMEA, reliability standards and enterprise interior criteria. To evaluate durability of remanufactured product, the remanufactured hydraulic pump and solenoid valve were evaluated performance after accelerated life test and the results were satisfied with criteria. This study showed that remanufactured products have a similar level of durability to new products by definition of remanufacturing.

• 드라이브 ㆍ 컨트롤
• /
• 제16권4호
• /
• pp.1-8
• /
• 2019

The HPM (High-speed Power Matching) system is an electro-hydraulic control system. It directly controls the swash plate of the pump by selecting four-loop logic based on joystick signals, pump flow, and pressure signal to improve the efficiency and controllability of construction machines. In the NFC (Negative Flow Control) system, a typical pump control system using conventional open center type MCV, the loss is continuously generated by flow through the center bypass line even when the excavator is not in operation. Also, due to the slow response of the pump that indirectly controls the flow rate using the pressure regulator, peak pressure occurs at the start or stop of the operation. Conversely, the HPM system uses an MCV without center-by-pass flow path and the swash plate of a pump for the HPM is controlled by a high-speed proportional flow control valve. As a result, the HPM system minimizes energy loss in standby state of the excavator and enables peak pressure control through rapid electro-hydraulic control of a pump. In this paper, the concept of the HPM system algorithm is introduced and the hydraulic system efficiency is compared with the NFC system using the excavator SAT (System Analysis Tool).

• 전자공학회논문지SC
• /
• 제38권6호
• /
• pp.37-47
• /
• 2001

인버터를 적용한 유압식 엘리베이터 시스템은, 펌프와 실린더 패킹 및 탑승카의 마찰특성으로 인하여 PID 제어기로는 제어가 되지 않는 데드존이 발생하게 된다. 본 논문에서는 이러한 문제를 해결하기 위하여 슬라이딩모드제어기와 PID 제어기를 혼용하여, 출력혼합기의 출력을 절환시키는 구조를 가진 새로운 하이브리드제어기를 제시하여 제어성능을 향상시킨다. 먼저, 인버터를 적용한 유압식 엘리베이터의 속도제어를 위한 슬라이딩모드제어기 설계방법을 제시하고, 이어서 하이브리드 제어기의 설계방법을 제시한다. 제안된 하이브리드 슬라이딩모드제어기가 극저속 속도영역에서 뿐만 아니라 정상상태를 포함한 전 운전 영역에서 제어 성능이 개선됨을 시뮬레이션 결과를 통하여 보인다.

• 한국산학기술학회논문지
• /
• 제17권2호
• /
• pp.220-226
• /
• 2016

MS(Multi-Strand) 케이블은 여러 개의 강연선으로 이루어져있어, 케이블 시공시 각 강연선을 차례대로 개별적으로 긴장한다. 그리고 마지막 강연선이 정착되었을 때, 모든 강연선에 동일한 장력이 도입되어야하며, 이것이 MS 균등긴장의 핵심기술이다. 본 연구에서는 엑스트라도즈(Extradosed)교 및 사장교의 사재케이블(Stay Cable)에 적용되는 2,200MPa 초고강도 강연선들을 균등하게 긴장, 제어할 수 있는 MS 케이블 균등긴장시스템을 개발하였다. 개발한 균등긴장시스템은 전기저항식 로드셀, 유압잭, 유압펌프 그리고 통합제어기로 구성되며, Master 강연선과 Slave 강연선의 장력변화를 실시간으로 예측하며 제어하는 알고리즘을 탑재하였다. 개발시스템의 기능과 성능을 검증하기 위해 균등긴장 실험을 수행한 후, 광양 태인2교(ED교)의 사재케이블 가설긴장에 성공적으로 적용하였다.

• 한국산학기술학회논문지
• /
• 제19권4호
• /
• pp.578-585
• /
• 2018

본 논문은 고속철도차량에 전기기계제동장치(EMB : Electric Mechanical Brake)를 적용하기 위한 주요 구성품인 3상 매입형영구자석동기전동기(IPMSM : Interior Permanent Magnet Synchronous Motor)의 설계방법과 이를 이용한 인버터 제어시스템의 압부력제어 시뮬레이션 방법을 제안한다. 최근 자동차에서 주로 사용하는 유압식 제동장치는 유압을 발생시키기 위해 필요한 오일류와 유압 라인의 관리, 유지보수성 및 유압펌프의 동작으로 인한 효율성 등이 문제로 제기되면서 EMB에 대한 관심이 높아지고 있으나 비용증가 및 안전측면의 보완이 지속적으로 요구되고 있다. 공압식 제동장치를 주로 사용하는 철도차량은 EMB 시스템을 적용할 경우 차량 하부에 큰 공간을 차지하는 공기압축기, 제동공기통 및 연결 배관 등의 부품이 필요하지 않으므로 50% 이상의 소형화가 가능하며 인버터를 적용한 전동기 구동방식으로 인하여 상대적으로 빠른 응답속도와 정밀제어를 통해 공주거리를 단축시킬 수 있는 장점을 갖는다. 또한, 철도차량은 다수의 제동장치가 제동력을 분담하는 구조로 설계되어 자동차와 비교하여 EMB 적용이 안전측면에서 유리하다. 본 논문에서는 JMAG을 활용하여 고속철도의 제동 캘리퍼와 제동력 출력에 적합한 모터설계 및 전자계해석을 수행하였다. 제동 압부력 제어 시뮬레이션을 위해 기계구동부는 기존 EMB 시스템에 주로 적용된 볼스크류 형태의 동작방식과는 달리 고속철도차량에 적용된 편심축 회전을 이용한 구동방식으로 모델링하였다. IPMSM 제어를 통한 제동압부력 및 제동력 출력결과는 Matlab/Simulink를 활용하여 JMAG의 IPMSM 모델과 co-simulation을 통해 보였으며 결과의 타당성은 차세대고속철도(HEMU-430X)의 제동사양과의 비교를 통해 검증하였다.

• 한국군사과학기술학회지
• /
• 제21권5호
• /
• pp.607-613
• /
• 2018

Hydraulic systems are widely used in the field of defense, construction machinery, agricultural machinery, and general industries, due to various advantages such as quick response speed and precision control. The defense equipments such as light rescue vehicle is operated in very harsh environments, so hydraulic components used in defense equipment are required to have very high reliability. In particular, hydraulic piston pump is very important component in a hydraulic systems, so life prediction of pump is essential. Therefore, in this study, we analyze the potential failure and the main failure mode of the hydraulic piston pump for the light rescue vehicle through the FMEA analysis, and predict the life of the pump by the accelerated life test considering the usage conditions.

• 대한기계학회논문집A
• /
• 제26권11호
• /
• pp.2228-2236
• /
• 2002

The axial piston pump by which the mechanical energy is converted into hydraulic energy has been widely used in a press, a injection molding machine and construction equipments due to the high specific power compared to the electric power system. In this paper, the one-piece shoe holder spring of the axial piston pump to simplify its structure and reduce this manufacturing cost was designed and tested. The finite element analyses using the 3-D shell element and contact element were performed to determine the thickness, width and initial angle of the shoe holder spring. Also, the compressive tests of the shoe holder spring were performed and their results were compared with those of the finite element analysis. Also, the performance and endurance limit of axial piston pump with the shoe holder spring were tested and evaluated.

• 유공압시스템학회논문집
• /
• 제7권1호
• /
• pp.1-5
• /
• 2010

This paper presents the experimental results of the radial piston type oil pump with new mechanism for a metal diaphragm hydrogen compressor. Generally, metal diaphragm type hydrogen compressor systems are operated by oil hydraulic power. In this system an oil compensating pump has been demanded to compensate for a leakage oil head chamber. The metal diaphragm type hydrogen compressor consists of an oil compensating pump, commonly used hydraulic piston pump and driven by main crank shaft. The radial piston type oil compensating pump with new rolling contacted piston mechanism is developed and experimented. The developed piston element of the radial piston pump consists of piston, steel ball, return spring, two check valves, eccentric cam and ball racer. In this study, designed 4 type pistons as and orifice hole. Operating characteristics and pressure ripple characteristics are tested under no load to 60bar loaded with every 20bar increasing step and pressure ripple and flow rate are experimentally investigated.