• Title/Summary/Keyword: 유압제어밸브

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Shape Design of the 3-Way Valve used in Marine Diesel Engines (LDCL JWCS) by CFD Analysis (유동해석을 통한 선박용 디젤엔진(LDCL JWCS)의 3-Way Valve 형상 설계)

  • Hwang, Gi Ung;Kwak, Hyo Seo;Kim, Jae Yeol;Eom, Tae Jin;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1077-1084
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    • 2017
  • Camshaft engines designed for constant engine loads have been applied to existing marine diesel engines. However, due to environmental regulations, electro-hydraulic servo mechanisms, which have a loaddependent cylinder liner jacket water cooling system (LDCL-JWCS), have been recently developed to individually control the temperature of the cylinders depending on the engine load. In this system, the 3-way valve, which prevents low temperature corrosion by reducing the temperature difference between the upper and lower parts of the cylinder, has been employed, but the outlet mass flow of the existing valve is low. In this study, the design of the internal shape of the 3-way valve was performed by analyzing the effects of the design parameters of the valve shape on the performance (i.e., the outlet mass flow rate and temperature). The proposed model was verified by comparing its performance to that of existing marine diesel engine valves.

Development of Remote Valve Control System with Power Line Communication (전력선 통신 및 제어기능을 구비한 원격 밸브 제어시스템 개발)

  • Moon, Hyeong-Soon;Kim, Jong-Cheol;Lee, Byeong-Yeol;Kim, Yong-Baek;Kim, Jee-On
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.71-79
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    • 2009
  • The world-wide ship construction market is forecast that the considerable portion of shipbuilding and oceanic plant industry will be transferred consequently in China after 5 or 10 years. This point of view where the Korean ship construction industry seizes the initiative from the world-wide ship construction/oceanic field, we must cultivate technical power of base technology, and focus our interests on the development of core parts. In this study, our proprietary remotely operated valve actuator system with power line technology was developed to enhance the installation and commissioning process by our own technology. This paper describes the new design and functions of the remotely operated valve system for shipbuilding and offshore market especially for FPSO.

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Performance Test of 3 Port ERF Valve for Controlling Flow Rate-Direction (3 포트 ERF 밸브의 유량-방향 제어 성능 실험 -유압시스템 및 자동화 융합연구-)

  • Jang, S.C.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.92-97
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    • 2012
  • In this study, ER fluids were working fluid and yield shear stress of attained dispersive ER fluids made by analyzed to adapt effectively at the practical equipment like three port ER valve. In addition, movement of ER particle was observed by using a microscope the same as the strength of electric field with Bingham characteristic. Basis material was presented to develop 3 port ER-Valve by quantitatively comparing and analyzing entrance, load and outlet flow's differences of 3 port rectangular tubes. This study, after designing and producing the 3port ER-Valve, considered the characteristic of pressure drop, outlet and load flow rate by changing the strength of electric field on ER fluids flowing between electrodes.

A Study on the Trouble of Turbine EHC System by Chloride (염소성분에 의한 터빈 EHC계통 손상에 관한 연구)

  • Kim, Seung Min;Yang, Cheon Gyu;Yoon, Gi Nam;Jung, Jae Won;Shin, Yeul Young
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.366-372
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    • 2000
  • In a power plant, it is generally accepted that a turbine governor system is necessary to control amount of steam supply toward the turbine system. There are many kinds of trouble at this governor system, which is recognized one of the most sensitive systems in the power plant. Especially we have experienced the internal leakage of motorization oil of servo valve. In the study, we investigated the mechanism of an internal leakage such as erosion by foreign materials and corrosion by chemical reaction between chloric healed oil and motorization oil. A precautionary measures is also performed to help the field service engineers.

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Error Evaluation of the Linearized Equation of Servo Valve in Hydraulic Control Systems (유압 서보 제어계에서 밸브 선형화 방정식의 오차 평가)

  • Kim, Tae-Hyung;Lee, Ill-Yeong
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.501-506
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    • 2001
  • In the procedure of the hydraulic control system analysis, a linearized approximate equation described by the first order term of Taylor's series has been widely used. Such a linearized equation is effective just near the operating point. In this study, the authors estimate computational errors in the process of applying the existing linearized equation stated above. For evaluating the computational accuracy in practical applications of the linearized equations, dynamic behaviors of hydraulic control systems are investigated through simulations with several kinds of representative hydraulic systems and the linearized equations suggested in this study.

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The Development of Exclusive Control Valve for Improving the Performance of Truck Cab Tilting System (트럭 캡 틸팅 시스템의 성능 향상을 위한 전용 제어 밸브의 개발)

  • Park, Sung-Hwan;Lee, Jin-Kul
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.90-98
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    • 2001
  • In this paper, the development of exclusive control valve for improving the performance of truck cab tilting system is discussed. Cab tilting system is implemented to the heavy truck for the convenience of driver. However when tilting up or down, sudden swing of cab has brought discredit on user. To improve this phenomena it is inevitable to use counter balance valve. But because of high pressure and low flow characteristic, general counter balance valve is unsuitable to cab tilting system. Therefore, this paper presents the developments of exclusive return pressure control valve which prevents sudden swing of cab and verify the validity of design through the computer simulation.

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In-Process Diagnosis of Servovalve wear in Hydraulic Force Control Systems (유압실린더 힘 제어계의 인-프로세스 서보밸브 마모진단에 관한 연구)

  • Kim, S.D.;Jeon, S.H.;Chang, Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.2
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    • pp.22-30
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    • 2009
  • An in-process method of diagnosing the spool wear of hydraulic servovalves was explored. The diagnostic method discussed in this paper is for force-control hydraulic servo systems. The key principle used is that pressure sensitivity of a servovalve drops as the valve spool wears out so that it is possible to determine the spool condition by monitoring pressure sensitivity. A diagnostic algorithm was developed and evaluated through numerical simulation and experiments. Two major steps of diagnosis are the evaluation of null bias of the servovalve and the approximation of pressure sensitivity, both of which could be successfully done during normal operation of a servo system. The difference between a new servovalve and a worn valve could be clearly detected in-process, and the diagnostic test was found to be repeatable.

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Development of the Auto-Aging Test Controller for a Hydraulic Motor (유압모터 길들이기 자동시험 제어기 개발)

  • Jung, Gyu Hong;Shin, Dae Young;Seo, Dong Jin
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.28-34
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    • 2015
  • Because heavy-duty construction vehicles such as excavators are required for good engine-room cooling capacity, a hydraulic gear motor is adopted in the cooling fan drive mechanism to actively control the output speed, instead of adopting the conventional ON/OFF type belt drive. While gear motors are normally limited to 140bars of operating pressure, those for the cooling fan are capable of operating at continuous pressures of up to 220bars. After assembly, all gear motors for high pressure must pass an aging test which is a kind of the wearing process between the gear teeth and motor housing. During the aging process with gradual pressure increments, gear sticking sometimes occurs due to abnormal wear, resulting in defects. This paper focuses on a gear-sticking free aging test controller that is designed together with the knowledge of an experienced operator and the analysis results of experimental data of the gear jamming phenomenon. From the aging experiment, it is demonstrated that the developed controller that can alter the setting pressure of the load pump is effective for stabilizing the abrupt increase in the motor input pressure, thus preventing the hydraulic motor from stopping. This is expected to be helpful for the reduction of defects and increase in productivity.

A Study on Analysis Technique for Solenoid Valve Applicable to Military Vehicle Transmission (군용차량 변속기에 적용할 수 있는 솔레노이드밸브 해석기술에 관한 연구)

  • Choi, Yun-Yong;Hong, Jung-Pyo
    • Journal of the Korea Society for Simulation
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    • v.24 no.4
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    • pp.29-34
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    • 2015
  • Electronic of military vehicle that had relied on pure machinery system is ongoing. A large part of electronic of small-sized military vehicle has been already commercialized, which will expand to large-sized military vehicle field. Design of solenoid valve for automatic transmission is significantly important for stable driving performance of military vehicle. This research aims to develop simulation method which is capable of predicting performance of solenoid valve quantitatively according to its variation of ATF temperature. The research has been conducted in line with Maxwell, a magnetic field analysis program, and AMESim, a hydraulic analysis program. After simulation, it turned out to have been very similar to the test result in temperature range which excludes high temperature (over $120^{\circ}C$) and extremely low temperature (below $-20^{\circ}C$).

A Study on the Impronement on the Response of Solenoid-Flow control type ABS Modulator (솔레이노-유량제어 방식 ABS의 응답성 향상에 관한 연구)

  • 송창섭;김형태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.569-572
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    • 1995
  • In this study, a hydraulic modulator of solenoid-flow type ABS, the master sylinder, and the wheel cylinder are modeled and simulated for increasing pressure characteristics of the brake. Response can be predicted by external force of the the master sylinder and pulses to the solenoid valve as input. For a demonstration of simulation result, experiment is done under the same condition as simulation condition after experimental apparatus of 1/4 car model is constructed. When factors of flow control valve are changed, the effect of each factor to response, how to improve response, and the most critical factors are considered from simulated result of time constant.

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