• Title/Summary/Keyword: 유압실린더

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Development of Swine Liquid Manure Spread System for Greenhouse (비닐하우스용 돈분뇨 액비살포장치 개발)

  • Oh, I.H.;Kim, W.G.;Song, J.H.
    • Journal of Animal Environmental Science
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    • v.16 no.2
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    • pp.123-128
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    • 2010
  • It is investigated the development of swine liquid manure spreading system for a polyethylene film (PE vinyl) based greenhouse used for planting vegetables. These types of vinylhouses are normally six to eight meters wide; the spread system must be contained and capable of operating within this area. The system we designed for use here consisted of the following parts: 1) a reel for loading the hose, 2) hydraulic motor and cylinder to generate hydraulic pressure, 3) discharge unit, and 4) a frame with a 3-point hiteh link to the tractor. With this system, there are two types of hoses that can be used, a flexible flat hose that can be mounted directly to a tractor or a solid firm round hose which usually separated from the tractor. In either case, the discharge unit remains on the tractor. It is found that by using our spread system overall efficiency was 5 times greater than spreading swine liquid manure manually.

Test Analysis of a Parking Brake for the Track Drive Unit of an Excavator (굴삭기 주행모터용 주차브레이크의 시험분석)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.11
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    • pp.1157-1162
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    • 2011
  • The parking brake is an essential unit embedded in the track-driving motor of an excavator. The parking brake plays an important role in keeping the excavator in place not only when it is parked, but also during the digging operation. In fact, the load placed on the parking brake during the digging operation is significantly higher than the parking load, because the impact and rating loads caused by the bucket digging force cycle frequently and have very high load ranges. Therefore, the load conditions during the digging operation should be taken into account in the parking brake certification test. In this study, a series of experiments was carried out in which various operating pressures were applied to the parking brake, where repeated loads were reciprocally placed on the brake by locking the multifriction disc and releasing the hydraulic cylinder. The characteristics of the parking brake were investigated by comparing the obtained experimental results and the theoretical design specifications.

Performance of Automatic Guidance System for Combine at Turning and Curved Paths (자율주행시스템을 이용한 콤바인의 무인자율 선회 및 곡선 주행)

  • 최창현;양원준;남궁만준;김용주
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2002.02a
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    • pp.494-500
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    • 2002
  • 본 연구의 목적은 DGPS와 자이로 센서를 장착하여 무인으로 콤바인을 직선주행, 선회 및 곡선주행, 직진주행 중 1 m 오프셋(offset) 주행시켰을 때, 무인 자율주행의 성능을 분석하고 개선하는데 있다. 콤바인의 무인자율주행 시스템은 콤바인의 현재위치를 인식하고, 주행하고 있는 콤바인의 주행방향을 감지하여 미리 설정된 경로를 따라 자율적으로 주행하며, 주행 중에 장애물이 검출되면 정지할 수 있도록 개발하였다. 콤바인의 무인 자율주행시스템은 DGPS의 입력 신호로부터 콤바인의 현재위치를 결정하고, 자이로 센서의 입력신호로부터 주행방향을 알 수 있다. 또한 장애물의 감지를 위한 초음파 센서, 콤바인의 주행방향을 조정하는 유압 작동부, 좌.우의 조향레버를 조정하는 서보모터 시스템, 마이크로 컴퓨터로 구성된 제어기와 입출력 인터페이스로 구성되어 있다. 콤바인 자율주행시스템의 프로그램은 DGPS 신호, 자이로 센서 등을 수신하는 수신 프로그램, DGPS 신호등으로부터 관련 변수들을 분석하여 콤바인의 조향수준을 결정하고, 유압실린더 등을 제어하는 제어 프로그램과 콤바인의 이동경로를 저장하는 저장 프로그램으로 구성되어 있다. 콤바인의 무인주행 실험결과 RMS 오차는 50 m 직선주행에서 7.52 cm, 20 m 직선주행 후 1 m 오프셋 된 30 m의 직선주행에서 21.85 cm, 20 m 직선주행 후 90$^{\circ}$선회하여 25 m 직선주행에서 7.55 cm, 반지름 23 m의 원주 사분면 곡선주행에서는 25.98 cm로 각각 나타났다. 소 구획의 포장에서 벼는 가로 방향으로 25~30 cm, 세로 방향으로 15~20 cm의 간격으로 심어져 있다. DGPS 신호에 의한 위치 결정을 할 때 자체 오차 10 cm를 고려하여도 콤바인이 직선구간 및 선회구간을 주행하며 수확작업이 가능함을 알 수 있었다. 그러나 곡선구간에서는 최대오차가 65.5 cm로 매우 크게 나타나, 콤바인을 무인 자율주행으로 수확하기에는 어려움이 있는 것으로 나타났다. 실제 포장은 이론적인 완전한 직선보다는 작은 굴곡이 있는 곡선의 형태가 이루어져 있으므로 주행 오차를 감소하기 위해서는 기계시각을 이용하면 보다 정밀한 조향을 이룰 수 있을 것으로 예상된다. 포장에서 DGPS 신호, 자이로 센서 등을 이용한 콤바인의 무인주행 장치는 무인 수확작업을 위한 가능성을 보여주었고, 일부의 센서의 기능을 개선하면 만족한 성능을 나타낼 수 있을 것으로 판단된다.

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A Study on the Residual Stress Evaluation of Autofrettaged SCM440 High Strength Steel (자긴가공된 SCM440 고강도강의 잔류응력평가에 관한 연구)

  • Kim, Jae-Hoon;Shim, Woo-Sung;Yoon, Young-Kwen;Lee, Young-Shin;Cha, Ki-Up;Hong, Suck-Kyun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.4
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    • pp.39-45
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    • 2010
  • Thick-walled cylinders, such as a cannon or nuclear reactor, are autofrettaged to induce advantageous residual stresses into pressure vessels and to increase operating pressure and the fatigue lifetimes. As the autofrettage level increases, the magnitude of compressive residual stress at the bore also increases. The purpose of the present paper is to predict the accurate residual stress of SCM440 high strength steel using the Kendall model which was adopted by ASME Code. Hydraulic pressure process was applied in the inner part and thick-walled cylinders were autofrettaged up to 30% overstrain levels. Electro polishing on the surface of autofrettage specimen was performed to get more accurate residual stress. Residual stresses were measured by X-ray diffraction method. The autofrettage surface which was plastically deformed analyzed using a scanning electron microscope(SEM). Although there were some differences in measured residual stress and numerical results, it has a tendency to agree comparatively with each other.

Analysis of the Shaft Resistance of a Pile Embedded in Sand Responding to Ground Deformation by Model Tests of Simulated Ground Heaving (실내모형실험을 통한 지반 융기시 사질토 지반에 매설된 지반 변형 대응형 말뚝의 주면 마찰 저항 분석)

  • Shin, Sehee;Lee, Kicheol
    • Journal of the Korean Geotechnical Society
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    • v.39 no.1
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    • pp.5-14
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    • 2023
  • The pile driving process may lead to ground heaving, causing additional positive skin friction to act on the piles, compromising their stability. This study proposes a new pile foundation type that can reduce positive skin friction. This was investigated by designing and constructing a pile with a hydraulic cylinder which actively responds to ground deformation. The newly proposed pile design was compared against traditional piles in multiple model tests where ground heaving was simulated. In the tests, base load and total shaft resistance were measured during ground heaving and with expansion of the hydraulic cylinder. As a result of the tests, a very small amount of expansion of the hydraulic cylinder member completely reduced the positive skin friction and increased the base load. Excessive expansion of the hydraulic cylinder, however, generates negative skin friction beyond the zero skin friction state. Therefore, it is necessary to estimate the appropriate level of hydraulic cylinder expansion, taking into account the amount of ground heaving and the allowable displacement of the pile.

Kinematics and Structural Analysis for 5ton cargo-truck Elecrto-Hydraulic Sliding Deck Systems Manufacturing and Design of winch system for safety (5ton 카고트럭의 전동 유압 슬라이딩 데크 시스템 개발을 위한 기구학 해석 및 전산구조해석과 안전을 위한 윈치 시스템 설계)

  • Kim, Man-Jung;Song, Myung-Suk;Kim, Jong-Tae;Ryuh, Beom-Sahng
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.73-80
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    • 2019
  • In this paper, the basic design of the electric hydraulic sliding deck system was developed to develop the electric hydraulic sliding deck which can easily upgrade the loading and unloading of the agricultural machinery by modifying the load of the existing 5ton cargo truck. Through the kinematic analysis, The length and structure of the specimens were designed and the materials were selected for safety and economical efficiency through structural analysis. For the basic design of the sliding deck system, we surveyed the agricultural machinery to be transported and selected necessary elements. And have devised a system using a hydraulic cylinder that can meet selected factors. Through the simplified modeling and kinematic diagram, the operating structure of the sliding deck system was grasped and the minimum length and structure of the sliding deck were devised, In order to select the sliding deck material satisfying, four representative materials used in the automobile structure were selected. Selected the parts to be analyzed and compared the stresses and deformation amounts according to the material under the conditions of maximum load through simplified modeling. As a result, SS41P material was used to reduce the unit cost and to achieve safety. The winch system was designed and applied for moving up and down of the farm machinery which can not be operated.

A study on the characteristics of dynamic pressure in cylinder pen of hydraulic axial piston pump (유압 액셜 피스톤 펌프의 실린더 포트 내부 비정상 압력특성에 관한 연구)

  • 김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.209-214
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    • 1999
  • Dynamic pressure is one of the major sources on noise emission in hydraulic axial piston pump. This paper reports an experimental study of dynamic pressure characteristics in the cylinder port of hydraulic axial piston pump. We investigated dynamic pressure with not only the effect of delivery pressure, rotational speed and temperature but also V-notches at the ends of the kidney ports in the valve plate. We experimented three valve plates with three type V-notches at the ends of the kidney ports, because V-notches of the valve plate is known of noise reduction. Finally, we hope this paper help to design of the valve plate in hydraulic axial piston pump.

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Development of Simple Simulation by Changing the Stroke of Cylinder for a Oscillation (모의실험장치에서의 기계적인 동요에 대한 단순모사 장치개발)

  • Seol, Sang-Seok;Chung, Won-Jee;Jung, Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.89-94
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    • 2016
  • Equipments to influence by external force have to take effect mechanical oscillation. These equipments regardless of the movement on the external force such as roll, pitch and heave etc, worked to keep the height of tote are required for activeness and needed a device as equipment's fluctuation for rapidly compensation. Because the actual development of these devices is difficult to cost-effectively, we were developed to compensation simulator scaled down 1/50. In this paper, we were studying kinematic characteristics, designed the simulator to grasp the point and manufactured. This paper was analyzed for confirming the superiority of compensation simulator and set up 50 ton crane in practice.

Analysis of Lubrication and Dynamic Characteristics of a Cylinder Block for Hydraulic Pump (유압펌프용 실린더 블록의 윤활 및 동특성 해석)

  • 안성용;임윤철;홍예선
    • Tribology and Lubricants
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    • v.20 no.4
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    • pp.209-217
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    • 2004
  • Lubrication characteristics between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump play an important role in volumetric efficiency and durability of pump. In this paper, a finite element method is presented for the computation of the pressure distribution between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump. Also, a Runge-Kutta method is applied to simulate the cylinder block dynamics of three-degrees of freedom motion. From the results of computation, we can draw two major conclusions. One is related to the fluid film characteristics between a cylinder block and a valve plate and the other is related to the average leakage that is determined by the pressure gradient and the clearance near the discharge port. The numerical results of cylinder block dynamics were compared with the experimental results using eddy-current type gap sensors those are fixed at a pump housing.

Friction Characteristics between the Cylinder Block and the Spherical Valve Plate in Hydraulic Axial Piston Pump (유압 액셜 피스톤 펌프에서 실린더 블록과 구면 밸브 플레이트 사이의 마찰 특성)

  • 김종기;오석형;정재연
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.23-28
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    • 1998
  • To increase the efficiency of the hydraulic axial piston pumps, it is need to know the various characteristics in the sliding contact parts of them. Especially, friction characteristics between the cylinder block and the valve plate in the hydraulic axial piston pumps plays an important role to high power density. In this paper, we tried to clarify friction characteristics between the cylinder block and the spherical valve plate in bent-axis-type axial piston pump in experimentally. Results are arranged as follow; (1) friction torque between the cylinder block and the spherical valve plate has a proportional relation to weight or rotational speed, and is strongly affected by temperature. (2) Friction torque strongly depends on force balance ratio in valve plate. (3) In this experiment, lubrication condition between the cylinder block and the spherical valve plate is under hydrodynamic lubrication.