• 제목/요약/키워드: 유동 최적화

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Instrumented Indentation Technique: New Nondestructive Measurement Technique for Flow Stress-Strain and Residual Stress of Metallic Materials (계장화 압입시험: 금속재료의 유동 응력-변형률과 잔류응력 평가를 위한 신 비파괴 측정 기술)

  • Lee, Kyung-Woo;Choi, Min-Jae;Kim, Ju-Young;Kim, Kwang-Ho;Kwon, Dong-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.306-314
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    • 2006
  • Instrumented indentation technique is a new way to evaluate nondestructive such mechanical properties as flow properties, residual stress and fracture toughness by analyzing indentation load-depth curves. This study evaluated quantitatively the flow properties of steels and residual stress of weldments. First, flow properties can be evaluated by defining a representative stress and strain from analysis of deformation behavior beneath the rigid spherical indenter and the parameters obtained from instrumented indentation tests. For estimating residual stress, the deviatoric-stress part of the residual stress affects the indentation load-depth curve, so that by analyzing the difference between the residual-stress-induced indentation curve and residual-stress-free curve, the quantitative residual stress of the target region can be evaluated. The algorithm for flow property evaluation was verified by comparison with uniaxial tensile test and the residual stress evaluation model was compared to mechanical cutting and ED-XRD results.

Numerical Study for Flow Uniformity in Selective Catalytic Reduction(SCR) Process (SCR 공정에서 반응기 내부의 유동 균일화를 위한 수치적 연구)

  • Jung, Yu-Jin;Hong, Sung-Gil;Kim, Min-Choul;Lee, Jae-Jeong;Lee, Gang-Woo;Shon, Byung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.10
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    • pp.4666-4672
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    • 2011
  • Performance of NOx removal in SCR(Selective Catalytic Reduction) process depends on such various factors as catalyst factors (catalyst composition, catalyst form, space velocity, etc.), temperature of exhaust gas, and velocity distribution of exhaust gas. Especially the flow uniformity of gas stream flowing into the catalyst layer is believed to be the most important factor to influence the performance. In this research, the flow characteristics of a SCR process at design stage was simulated, using 3-dimensional numerical analysis method, to confirm the uniformity of the gas stream. In addition, the effects of guide vanes, baffles, and perforated plates on the flow uniformity for the inside and catalyst layer of the reactor were studied in order to optimize the flow uniformity inside the SCR reactor. It was found that the installation of a guide vane at the inlet duct L-tube part and the installation of a baffle at the upper part is very effective in avoiding chaneling inside the reactor. It was also found that additional installation of a perforated plate at the lower part of the potential catalyst layer buffers once more the flow for very uniform distribution of the gas stream.

Improvement in flow and noise performance of backward centrifugal fan by redesigning airfoil geometry (익형 형상 재설계를 통한 후향익 원심팬의 유동 및 소음성능 개선)

  • Jung, Minseung;Choi, Jinho;Ryu, Seo-Yoon;Cheong, Cheolung;Kim, Tae-hoon;Koo, Junhyo
    • The Journal of the Acoustical Society of Korea
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    • v.40 no.6
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    • pp.555-565
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    • 2021
  • The goal of this study is to improve flow and noise performances of existing backward-curved blade centrifugal fan system used for circulating cold air in a refrigerator freezer by optimally designing airfoil shape. The unique characteristics of the system is to drive cold airflow with two volute tongues in combination with duct system in a back side of a refrigerator without scroll housing generally used in a typical centrifugal fan system. First, flow and noise performances of existing fan system were evaluated experimentally. A P-Q curve was obtained using a fan performance tester in the flow experiment, and noise spectrum was measured in an anechoic chamber in the noise experiment. Then, flow characteristics were numerically analyzed by solving the three-dimensional unsteady Navier-Stokes equations and noise analysis was performed by solving the Ffowcs Williams and Hawkins equation with input from the flow simulation results. The validity of numerical results was confirmed by comparing them with the measured ones. Based on the verified numerical method, blade inlet and outlet angles were optimized for maximum flow rate using the two-factor central composite design of the response surface method. Finally, the flow and noise performances of a prototype manufactured with the optimum design were experimentally evaluated, which showed the improvement in flow and noise performance.

Optimization for the Humidification Performance of a Residential Rotor-Type Humidifying Element (가정용 로터식 가습 소자의 가습 성능 최적화)

  • Kim, Nae-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.7-13
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    • 2017
  • A comfortable indoor environment is important considering that many hours are spent in residential or office space. A humidifier is used to control the indoor humidity. In particular, an element type humidifier has the advantage of a simple structure and low energy consumption. Two types of humidifiers - stationary or rotor - are commonly used for residential purposes. In this study, performance optimization was conducted for a rotor-type humidifying element used in a residential humidifier. The optimization included the rotation speed, water submersion depth, etc. The test range consisted of an open area to the air from 57 to 90%, rotation speed from 0.2 to 2.0 rpm, frontal air velocity from 0.5 to 2.5 m/s. The results showed that the optimal open area to air was 70%. On the other hand, the effects of the rotation speed on the moisture transfer rate was negligible. On the other hand, the pressure drop increased with increasing rotation speed. As the frontal air velocity increased, both the moisture transfer rate and pressure drop increased. The humidification capacity of the present element was 0.08 ~ 0.31 kg/hr. A comparison of the data with the theoretical results was made.

ICP 식각 장치에서 GDP 구조 및 유량비율에 의한 플라즈마 균일도 최적화에 대한 수치해석

  • Yang, Won-Gyun;Jeon, Gyeong-Hui;Ju, Jeong-Hun;Nam, Chang-Gil
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.280-280
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    • 2011
  • 유도결합 플라즈마를 이용한 식각 장치에서 플라즈마 균일도 향상에 대한 수많은 연구가 이뤄지고 있다. 안테나의 디자인, 인가 전력과 주파수, 안테나와 기판간의 거리, 기판과 챔버 외벽간의 거리 등 다양한 변수들이 변화되어 왔다. 또한, 최근에는 식각 균일도뿐만 아니라 식각 속도 향상에도 많은 관심이 모아지면서 유동에 영향을 주는 GDP 구조가 다시 중요해지고 있다. 본 연구에서는 300 mm 식각장치를 형상화하고, GDP의 구조와 유량비에 따라 플라즈마의 균일도에 어떻게 영향을 끼지는지 사용 유체역학 전산모사 프로그램인 CFD-ACE+를 이용하여 예측해 보았다. 안테나는 2중 직렬방식으로 안쪽과 바깥쪽의 안테나에 각기 다른 전력을 인가 할 수 있는 구조를 사용했으며, 압력은 10에서 60 mTorr까지 변화시켰다. GDP의 구조는 안쪽 입구와 바깥쪽 입구가 있으며 역시 따로 유량을 조절할 수 있도록 설계하였다. 안쪽 입구는 수직방향을 향하고 있으며, 바깥쪽 입구는 90도 이내의 각을 갖도록 꺾여 있는 것과 수평방향으로 주입할 수 있는 구조, 두 가지를 사용하였다. 유량 비율은 안쪽 입구와 바깥쪽 입구를 2:8, 5:5, 8:2로 고정하였다. 우선 GDP의 구조가 90이내의 각을 갖도록 주입되는 구조에서는 어떤 유량비율에서도 약간의 vortex가 발생했다. 수직방향의 유량이 감소될수록 기판에서 멀리서 발생했으며 강도 또한 감소했다. 기판 표면에서의 압력분포 균일도도 8:2에서 2.8%, 2:8에서 0.6%로 향상되었다. 2:8의 유량 비율에서 압력을 10에서 60 mTorr까지 향상시키면 vortex 효과는 감소되나 기판에서의 압력 균일도가 0.8%까지 약간 나빠졌다. 여기서 발생되는 vortex는 GDP 구조를 수평방향으로 주입되기 함으로서 해결할 수 있었으며, 압력 균일도도 0.2%까지 향상시킬 수 있었다. 또한, 강한 수직방향의 유량은 중심에 발생하는 플라즈마의 중앙을 밀어내는 효과를 확인했으며, 실험적 증명이 추후 연구단계로 진행될 예정이다. 식각 균일도나 식각 속도를 예측하려면 CF계열의 복잡한 가스를 사용해야하기 때문에 유량이 플라즈마에 미치는 영향을 보기 위해서 본 연구에서는 단일종인 Ar 가스만을 사용하였다. 첫 단계로 이와 같이 최적화시킨 유동조건에서 복잡한 식각가스를 이용한 플라즈마 계산은 다음 단계로 준비 중에 있다.

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Development of Hybrid/Dual Jet Combustor for a MGT (Part I: Experimental Study on Geometric Optimization) (마이크로 가스터빈용 하이브리드/이중 선회제트 연소기 개발 (Part I: 형상 최적화를 위한 실험연구))

  • Park, Tae-Joon;Hwang, Cheol-Hong;Lee, Kee-Man
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.5
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    • pp.60-69
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    • 2013
  • An optimum configuration of the hybrid/dual swirl jet combustor for a micro-gas turbine was investigated experimentally. Location of pilot nozzle, angle and direction of swirler vane were varied systematically as main parameters under the conditions of constant thermal load. The results showed that the variation in locations of inner fuel nozzle and pilot burner resulted in significant change in flame shape and swirl intensity due to the changes in recirculating flow pattern and minimum flow area near burner exit, in particular, with the significant reduction of CO emission near lean-flammability limit. In addition, it was observed that the co-swirl configuration produced less CO and NOx emissions compared to the counter-swirl configuration.

Dust collection system optimization with air blowing and dust suction module (에어 블로어와 흡입기능을 가진 미세먼지 흡입시스템의 최적화)

  • Jeong, Wootae;Kwon, Soon-Bark;Ko, Sangwon;Park, Duckshin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.290-297
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    • 2016
  • The performance of track cleaning trains to remove accumulated fine particulate matter in subway tunnels depends on the design of the suction system equipped under the train. To increase the efficiency of the suction system under the cleaning vehicle, this paper proposes a novel dust suction module equipped with both air blowing nozzles and a dust suction structure. Computational Fluid Dynamics (CFD) analysis with turbulent flow was conducted to optimize the dust suction system with a particle intake and blowing function. The optimal angle of the air blowing nozzle to maximize the dust removal rate was found to be 6 degrees. The performance of the track cleaning vehicle can be increased by at least 10 percent under an operation speed of 5km/h.

Flow Analysis for Optimal Design of Small Gear Pump (소형 기어펌프 최적화 설계를 위한 유동해석)

  • Lee, Suk-Young;Kim, Seung-Chul
    • Journal of Energy Engineering
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    • v.24 no.1
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    • pp.88-96
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    • 2015
  • Gear pump has a simple structure high reliability, easy operation and maintenance, widely used as a source of hydraulic system of hydraulic. In general, the gear pump was designed using variety of variables, the variables through the analysis of the mass flow rate and efficiency. In this paper, three-dimensional flow of the gear pump, in order to produce the optimal design of product, analysis was performed by using commercial software ANSYS v15.0 CFX. And then, combination of design parameters selected by ANSYS was carried out to confirm the simulation result. The efficiency and mass flow rate of the gear pump were studied by varying its rotational speed and the clearance between the gear tip and the housing. In the simulation results, as the rotational speed were increased, the average mass flow rate and efficiency increased. Furthermore, as the clearance between the gear tip and the housing was increased, the average mass flow rate and efficiency decreased.

The Optimum Design of Airfoil Shape with Parallel Computation (병렬연산을 이용한 익형의 최적 설계)

  • Jo,Jang-Geun;Park,Won-Gyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.1
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    • pp.1-7
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    • 2003
  • The aerodynamic optimization method for airfoil design was described in this paper. The Navier-Stokes equations were solved to consider the viscous flow information around an airfoil. The Modified Method of Feasible Direction(MMFD) was used for sensitivity analysis and the polynomial interpolation was used for distance calculation of the minimization. The Message Passing Interface(MPI) library of parallel computation was adopted to reduce the computation time of flow solver by decomposing the entire computational domain into 8 sub-domains and one-to-one allocating 8 processors to 8 sub-domains. The parallel computation was also used to compute the sensitivity analysis by allocating each search direction to each processor. The present optimization reduced the drag of airfoil while the lift is maintained at the tolerable design value.

Development of Optimal Design Program of Air-Coal Pneumatic Conveying System to Enhance Combustion Efficiency (연소효율 향상을 위한 공기-미분탄 수송배관장치의 최적화 설계 프로그램 개발)

  • Ku, Jae-Hyun
    • Journal of the Korean Institute of Gas
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    • v.13 no.5
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    • pp.7-14
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    • 2009
  • This study describes to analyze the pressure drop characteristics for the air-particle flow in pneumatic coal powder conveying system and to proper design of the orifice located in the system to enhance combustion efficiency in furnace of the coal-fired power plant. Usually the system consists of the straight type pipe, the curved type pipe and the elbow, which cause increase of the pressure drop. In this study, the pressure drop arised in the system with straight and curved type pipes is analyzed with interactions of motion of air flow and particles. It is realized that total pressure drop increases with increasing of the pipe length and the angle of curved type pipe due to friction loss of air and particles in the system. The program for analysis of the pressure drop and optimum design of the orifice size for air flow control in the system is developed. The result is also compared with the existing system.

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