• Title/Summary/Keyword: 위험속도 선도

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The Critical Speed Analysis of Gear Train for Hydro-Mechanical Continuously Variable Transmission (기계유압식 무단변속기용 기어트레인에 대한 위험속도 해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Choi, Sung Kwang
    • Journal of Drive and Control
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    • v.14 no.4
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    • pp.71-78
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    • 2017
  • The power train of hydro-mechanical continuously variable transmission (HMCVT) for 8-ton class forklift includes hydro-static units, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The helical & planetary gears are key components of HMCVT's power train wherein strength problems are the main concerns including gear bending stress, gear compressive stress, and scoring failure. Many failures in power train gears of HMCVT are due to the insufficient gear strength and resonance problems caused by major excitation forces, such as gear transmission error of mating gear fair in the transmission. In this study, wherein excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate the power train gears' critical speeds. Mode shapes and natural frequencies of the power train gears are calculated by CATIA V5. These are used to predict resonance failures by comparing the actual working speed range with the critical speeds due to the gear transmission errors of HMCVT's power train gears.

Unbalance Response Analysis of Copper Die Casting High Speed Induction Motor (동 다이캐스팅 고속 유도전동기의 불평형 응답 해석)

  • Hong, Do-Kwan;Jung, Seung-Wook;Woo, Byung-Chul;Koo, Dae-Hyun;Ahn, Chan-Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.7
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    • pp.642-649
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    • 2012
  • This paper deals with a copper die casting induction motor which has several advantages of motor performance. The developed motor is used as spindle motor in machining center. The dynamic characteristic analysis of rotor is dealt with for precision machining. The critical speed of rotor considering rotation and gyroscopic effect should be above operating speed, 18,000 rpm, and have a 201 % sufficient separation margin. Also, the 3-D unbalance vibration response analysis is performed and enabled the prediction of the expected vibration amplitude by unbalance in high speed. The unbalance vibration responses of each position on the rotor are satisfied with allowable vibration displacement of API 611 standard according to balancing G grade(G 0.4, G 2.5, G 6.3). Copper die casting high speed induction motor is successfully developed and verified by experiment.

Analysis of Dynamics Characteristics of Water Injection Pump through the 2D Finite Element (2D 유한요소 해석을 통한 물 분사 펌프의 동특성 분석)

  • Lee, Jong-Myeong;Kim, Yong-Hwi;Kim, Jun-Ho;Choi, Hyeon-Cheol;Choi, Byeong Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.6
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    • pp.462-469
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    • 2014
  • After drilling operations at the offshore plant, crude oil is producted under high pressure. After that time, oil recovery is reduced, because the pressure of the pipe inside is low during the secondary produce. At that time injection sea water at the pipe inside through water injection pump that the device increase to recovery. A variety of mathematical analysis during the detailed design analysis was not made through the dynamics characteristic at the domestic company. 2D model has reliability of analysis results for the uncomplicated model. Also element and the node the number of significantly less than in the 3D model. So, the temporal part is very effective. In addition, depending on the quality of mesh 3D is a real model and FEM model occurs error. So, user needs a lot of skill. In this paper, a 2D finite element analysis was performed through the dynamics analysis and the study model was validated.

Rotordynamic Characteristics Analysis of Turbocharger Turbine for Spin Test (터보차져용 터빈의 스핀 테스트를 위한 로터다이나믹 특성분석)

  • Kim, Byung-Ok;Yang, Sung-Jin;Lee, Myung-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.6
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    • pp.91-95
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    • 2011
  • This paper deals with the detail rotordynamic analysis for the assembly rotor composed of turbine wheel, turbine shaft, connecting arbor, and flange & spindle in order to perform the spin test of turbocharger turbine. Prior to rotordynamic analysis, the 1st spin test was performed but the test was failed by excess vibration in the neighborhood rated speed. It is the reason for this fail that the separation margin between the rated speed and critical speed is not enough, confirmed by rotordynamic analysis results. Since then, the dimension of turbine shaft was modified and the critical speeds were again reviewed for modified assmebly rotor. In results, the separation margin between the rated speed and critical speed is over 20% and then the 2nd spin test was performed successfully. In preparing spin test for turbine, compressor wheels and etc., the geometry design of connecting arbor and dimension of rough machining should be reviewed by considering rotordynamic results, and the separation margin should be enough for successful spin test.

Dynamic Analysis of Rotating Bodies Using Model Order Reduction (모델차수축소기법을 이용한 회전체의 동해석)

  • Han, Jeong-Sam
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.443-444
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    • 2011
  • This paper discusses a model order reduction for large order rotor dynamics systems results from the finite element discretization. Typical rotor systems consist of a rotor, built-on parts, and a support system, and require prudent consideration in their dynamic analysis models because they include unsymmetric stiffness, localized nonproportional damping and frequency dependent gyroscopic effects. When the finite element model has a very large number of degrees of freedom because of complex geometry, repeated dynamic analyses to investigate the critical speeds, stability, and unbalanced response are computationally very expensive to finish within a practical design cycle. In this paper, the Krylov-based model order reduction via moment matching significantly speeds up the dynamic analyses necessary to check eigenvalues and critical speeds of a Nelson-Vaugh rotor system. With this approach the dynamic simulation is efficiently repeated via a reduced system by changing a running rotational speed because it can be preserved as a parameter in the process of model reduction. The Campbell diagram by the reduced system shows very good agreement with that of the original system. A 3-D finite element model of the Nelson-Vaugh rotor system is taken as a numerical example to demonstrate the advantages of this model reduction for rotor dynamic simulation.

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Development of Wire/Wireless Communication Modules using Environmental Sensor Modules for LNG Storage Tanks (LNG 저장탱크용 환경 센서 모듈을 이용한 유무선 통신 모듈 개발)

  • Park, Byong Jin;Kim, Min Sung
    • Journal of the Korea Convergence Society
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    • v.13 no.4
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    • pp.53-61
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    • 2022
  • Accidents are steadily occurring due to machine defects and carelessness during LNG storage operations. In previous studies, an environmental sensor module capable of measuring pressure, temperature, gas concentration, and flow to detect danger in advance was developed and the response speed according to the amount of leaked gas was measured. This paper proposes the development of a wired and wireless communication module that transmits data measured by the environmental sensor module to embedded devices connected to wired and wireless networks of SPI, UART, and LTE. First, a data communication module capable of interworking with an environmental sensor is designed. Design a protocol between devices in the Local Control Part and wired and wireless protocols in the Local Control Part and Remote Control Part. Ethernet, WiFi, and LTE communication modules were designed, and UART and SPI channels that can be linked with embedded controllers were designed. As a result, it was confirmed through a UI (User Interface) that each embedded device transmits data measured by the environmental sensor module while simultaneously communicating on a wired and wireless basis.

A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

Rotordynamic Characteristics Analysis for API 610 BB5 Pump Development (API 610 BB5 펌프 개발을 위한 로터다이나믹 특성분석)

  • Kim, Byung-Ok;Lee, An-Sung;Kim, Sung-Ki
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.4
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    • pp.38-44
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    • 2011
  • This paper deals with the detail rotordynamic analysis for BB5 eight stages pump as development of API 610 BB5 type pump. Dry-run analytical model, not considering operating fluid, and wet-run analytical model, considering operating fluid are established. In addition, plain circular and pressure dam bearings are chosen and it was discussed that each bearing has an effect on dynamic characteristics of pump rotor system. A rotordynamic analysis includes the critical speed map, Campbell diagram, stability, and unbalance response. As results, it was predicted that rated speed of the pump rotor passes through 1st critical speed in dry-run condition regardless of bearings, however, it was verified that, in wet-run condition, the rotor system doesn't have critical speeds even if more than twice rated speed. Hence the resonance problem caused by the critical speeds does not happen since actual operating is in wet-run condition including operating fluid. As a result of unbalance response analysis, the pump rotor has stable vibration response at rated speed, regardless of operating fluid and the proposed bearing types.

Analasis of Current Signal and Thermal Characteistics of Electric Fan Operated in Various Situations (선풍기의 운전 상황별 온도 특성과 전류 신호 분석)

  • Park, Jin-Young;Bang, Sun-Bae;Kim, Dong-Ook;Lee, Ki-Yeon;Kim, Jae-Hyun;Park, Kwang-Muk
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.705-706
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    • 2015
  • 본 논문은 선풍기 모터의 회전을 정상, Jam상태(정격속도의 20%이내), 구속상태로 구분하여 주권선에서의 온도특성 및 전류를 분석하여 전기화재 위험성을 제시하는 것을 목적으로 하고 있다. 온도의 경우 정상상태 $61^{\circ}C$, Jam상태 $113^{\circ}C$, 구속상태 $133^{\circ}C$로 측정되었다. 선풍기의 경우 대부분의 전기배선이 모터의 고정자 철심에 부착되어 있으며 전선의 허용온도가 $60^{\circ}C$인 점을 감안했을 때 절연열화가 가속될 수 있다. 전류의 경우 정상상태와 구속상태의 차이가 35mA로 가장 높게 났다.

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Evaluation of Smoke Risk and Smoke Risk Rating for Combustible Substances from Fire (화재로부터 연소성 물질에 대한 연기위험성 및 연기위험성 등급 평가)

  • Chung, Yeong-Jin;Jin, Eui;You, Ji Sun
    • Applied Chemistry for Engineering
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    • v.32 no.2
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    • pp.197-204
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    • 2021
  • This study investigated the smoke risk assessment of woods and plastics for construction materials, focusing on the smoke performance index-V (SPI-V), smoke growth index-V (SGI-V), and smoke risk index-VI (SRI-VI) according to a newly designed methodology. Spruce, Lauan, polymethylmethacrylate (PMMA), and polycarbonate (PC) were used for test pieces. Smoke characteristics of the materials were measured using a cone calorimeter (ISO 5660-1) equipment. The smoke performance index-V calculated after the combustion reaction was found to be 1.0 to 3.4 based on PMMA. Smoke risk by smoke performance index-V was increased in the order of PC, Spruce, Lauan and PMMA. Lauan and PMMA showed similar values. The smoke growth index-V was found to be 1.0 to 9.2 based on PMMA. Smoke risk by smoke growth index-V increased in the order of PMMA, PC, Spruce, and Lauan. COpeak production rates of all specimens were measured between 0.0021 to 0.0067 g/s. In conclusion, materials with a low smoke performance index-V and a high smoke growth index-V cause a high smoke risk from fire. Therefore, it is understood that the smoke risk from fire is high. It is collectively summarized by the smoke risk index-VI.