• Title/Summary/Keyword: 원형 균열

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An Effect of TIG Dressing on Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints (TIG처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Jung, Young Hwa;Kyung, Kab Soo;Hong, Sung Wook;Kim, Ik Gyeom;Nam, Wang Hyone
    • Journal of Korean Society of Steel Construction
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    • v.12 no.5 s.48
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    • pp.617-628
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    • 2000
  • In this study, the 4-point bending test has been performed in order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength of as-welded specimens has been satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC, and fatigue strength at $2{\times}106cycles$ of TIG-dressing specimens has been increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks have been occurred at several points, where the radius of curvature and flank angle in the weld bead toes are low, and grown as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has been closely related to the flank angel and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has been largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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Electron Beam Welding on Module-typed Turbine Diaphragm (모듈 형 터빈 다이아프람의 전자빔 용접 기술)

  • Kim, Yong-Jai;Shim, Duck-Nam;Jung, In-Chul
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.107-107
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    • 2009
  • 모듈 형 터빈 다이아프람은, 아우터 링(outer ring), 스팀 패스(steam path)와 이너 웹(inner web)의 원형 형상을 갖는 세 부분을 조립하여 원주 방향의 용접 조인트를 형성하는 기존의 다이아프람 형태가 아니라, 아우터 슈라우드(outer shroud), 베인(vane)과 이너 슈라우드(inner shroud)의 세 부분이 하나의 모듈을 이루고 이러한 모듈을 원주 방향으로 조립하여 방사 방향의 조인트를 형성한다. 전자빔 용접은 이와 같은 방사 방향의 조인트를 수직으로 가로지르는 용접 궤적을 따라 진행되며, 용접 패스에 따라 형성되는 용융 비드의 단면적만큼 인접하는 두 모듈을 접합시킨다. 이 경우 용융 비드의 단면적과 형상은 두 모듈의 결합 강도를 결정하는 중요한 요소가 되어, 제작 시 다이아프람의 크기와 두께에 따라 용입 깊이와 평균 단면 비드 폭을 규정하고 있다. 본 연구에서는 용입 깊이와 단면 비드 폭의 요구 조건을 만족하면서 결함이 없는 건전한 용접부를 얻을 수 있는 최적 용접 조건을 도출하는데 그 목적이 있다. 이를 위해 플레이트 시편과 모듈 시편을 사용한 기초 실험과 유사 시제품(semi-mockup) 실험을 실시하였다. 플레이트 기초 실험을 통해 전자빔 주요 변수인 빔 전류, 초점 위치, 용접 속도, 빔 진동 폭 변화에 따른 용융 비드 형상 변화를 관찰하였고, 빔 전류가 용입 깊이에 가장 큰 영향을 주는 인자임을 확인하여 요구 용입 깊이 별 적정 빔 전류 값을 설정하였다. 용접 속도는 생산성 측면에서 균열이 발생하지 않는 범위에서 가능하면 가장 큰 값을 사용하였고, 빔 진동 폭은 초점 위치와 함께 단면 비드 형상 결정에 많은 영향을 주는 인자로 확인되어 균열이 없는 가장 이상적인 단면 비드 형상인 완만한 쐐기 형태가 되도록 설정하였다. 이 후 실제 제품 폭과 용접 패스를 갖는 블록 모듈 실험을 통해 설정 용접 변수의 적용성과 균열 발생 여부를 확인하였고, 이 때 적용 제품 폭이 30 mm 이하이며 요구 용입 깊이가 50 mm 이상의 경우에서 비드 중앙부 균열이 발생함을 관찰하였다. 따라서 해당 영역의 제품에는 균열 저항성이 높도록 용접 속도와 빔 진동 폭을 줄여 최적 용접 변수를 새롭게 설정하였으며, 이를 유사 시제품 실험에 적용하여 최종적으로 용접 변수 안정성을 검증하였다. 이러한 실험을 통해 확인된 최적 용접 조건을 실 제품 제작에 적용하여 모듈 형 터빈 다이아프람 전자빔 용접 제작을 성공적으로 완료할 수 있었다.

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The Strain of Transverse Steel and Concrete Shear Resistance Degradation after Yielding of Reinforced Concrete Circular Pier (철근콘크리트 원형 교각의 횡방향철근 변형률과 항복이후 콘크리트 전단저항 저감)

  • Ko, Seong Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.147-157
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    • 2018
  • The basis of capacity design has been explicitly or implicitly regulated in most bridge design specifications. It is to guarantee ductile failure of entire bridge system by preventing brittle failure of pier members and any other structural members until the columns provides fully enough plastic rotation capacity. Brittle shear is regarded as a mode of failure that should be avoided in reinforced concrete bridge pier design. To provide ductility behavior of column, the one of important factors is that flexural hinge of column must be detailed to ensure adequate and dependable shear strength and deformation capacity. Eight small scale circular reinforced concrete columns were tested under cyclic lateral load with 4.5 aspect ratio. The test variables are longitudinal steel ratio, transverse steel ratio, and axial load ratio. Eight flexurally dominated columns were tested. In all specimens, initial flexural-shear cracks occurred at 1.5% drift ratio. The multiple flexural-shear crack width and length gradually increased until the final stage. The angles of the major inclined cracks measured from the vertical column axis ranged between 42 and 48 degrees. In particular, this study focused on assessing transverse reinforcement contribution to the column shear strength. Transverse reinforcement contribution measured during test. Each three components of transverse reinforcement contribution, axial force contribution and concrete contribution were investigated and compared. It was assessed that the concrete stresses of all specimen were larger than stress limit of Korea Bridge Design Specifications.

Reconsideration and Conservational Scientific Diagnosis of Silla Stone Monument in Bongpyeong-ri, Uljin (울진 봉평리 신라비의 재판독과 보존과학적 진단)

  • Jo, Young-hoon;Lee, Chan-hee;Shim, Hyun-yong
    • Korean Journal of Heritage: History & Science
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    • v.46 no.3
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    • pp.48-67
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    • 2013
  • This study was focused on the recognition of historical values and the establishment of conservation schemes for a Silla stone monument in Bongpyeong-ri, Uljin by combining the humanistic investigation of inscription reinterpretation and the scientific conservational diagnosis of deterioration. According to the investigation of inscription, a total of 13 letters were reconsidered compared to the preceding researches. Thus, the meaning and interpretation of previous inscription was partially changed. This monument is composed of gneissose leucogranite and the most suitable site as provenance of the stone would be the Jukbyeon seashore (2.1km). The site shows similar color, size and composition of minerals, gneissose structure and magnetic susceptibility as the Bongpyeong stone monument. This monument developed a structural crack (crack index 0.4) and a microcrack (crack index 2.0) along the gneissose structure. The horizontal strength is weaker than the vertical strength. Therefore, the cracks should be reinforced and treated. However, consolidating is not urgently needed because the total weathering grade by ultrasonic velocity shows the stage of moderate weathering(3,403m/s, 0.32). Also, the major problems of chemical deterioration are blackening (85.2%) with soil, iron oxide,rubbing mark, and salt crystals (17.3%) from the sea. Therefore, the contaminants and the salt crystals should be removed using pressure spray and pulp paper, while the application of poultice should be examined through clinical tests.

Digital Documentation and Short-term Monitoring on Original Rampart Wall of the Gyejoksanseong Fortress in Daejeon, Korea (대전 계족산성 원형성벽의 디지털기록화 및 단기모니터링 연구)

  • Kim, Sung Han;Lee, Chan Hee;Jo, Young Hoon
    • Economic and Environmental Geology
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    • v.52 no.2
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    • pp.169-188
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    • 2019
  • This study was carried out unmanned aerial photography and terrestrial laser scanning to establish digital database on original wall of Gyejoksanseong fortress, and measured ground control points for continuity of the monitoring. It also performed precise examination with the naked eye, unmanned aerial photogrammetry, endoscopy, total station and handy measurement to examine the structural stability of the original walls. The ground control points were considered as a point where visual field can be secured, 3 points were selected around each of the south and north walls. For the right side of the south original wall, aerial photogrammetry was conducted using drones and a deviation analysis of 3-dimensional digital models was performed for short-term monitoring. As a result, the two original walls were almost matched in range within 5mm, and no difference indicating displacement of stones was found, except for partial deviation. Regular monitoring of the areas with structural deformation such as bulging, weak and fracture zone by precisely examining with the naked eye and using high-resolution photo data revealed no distinct change. The inner foundation observed through endoscopy found out that filling stones of the original walls were still remained, while most filling soil was lost. As a result of measuring the total station focusing around the points with structural deformation on the original walls, the maximum displacements of the north and south walls were somewhat high with 6.6mm and 3.8mm, respectively, while the final displacements were relatively stable at below 2.9mm and 1.4mm, respectively. Handy measurement also did not reveal clear structural deformation with displacements below 0.82mm at all points. Even though the results of displacement monitoring on the original walls are stable, it is hard to secure structural stability due to the characteristics of ramparts where sudden brittle fracture occurs. Therefore, it is necessary to conduct conservational scientific diagnosis, precise monitoring, and structural analysis based on the 3-dimensional figuration information obtained in this research.

Fracture Mechanics Analysis of Steam Generator Tubes after Shot Peening (숏피닝된 증기 발생기 전열관의 파괴역학적 해석)

  • Shin, Kyu-In;Park, Jai-Hak;Jhung, Myung-Jo;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.732-738
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    • 2004
  • One of the main degradation mechanisms in steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contains radioactivity. Shot peening technique has been used to prevent stress corrosion crack growth in steam generator tubes. In order to investigate the shot peening effect on stress corrosion cracking stress intensity factors are calculated for the semi-elliptical surface crack which is located in residual stress region. The residual stress distribution in steam generator tubes is obtained from the simple model proposed by Frederick et al.

Fault Detection Method of Pipe-type Cantilever Beam with a Tip Mass (말단질량을 갖는 원형강관 캔틸레버 보의 결함탐지기법)

  • Lee, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.11
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    • pp.764-770
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    • 2015
  • A crack identification method using an equivalent bending stiffness and natural frequency for cracked beam is presented. Modal properties of cantilever beam with a tip mass is identified by applying the boundary conditions to a general solution. An equivalent bending stiffness for cracked beam based on an energy method is used to identify natural frequencies of cantilever thin-walled pipe with a tip mass, which has a through-the-thickness crack, subjected to bending. The identified natural frequencies of the cracked beam are used in constructing training patterns of neural networks. Then crack location and size are identified using a committee of the neural networks. Crack detection was carried out for an example beam using the proposed method, and the identified crack locations and sizes agree reasonably well with the exact values.

Fracture Mechanics Analysis of the Steam Generator Tube after Shot Peeing (숏피닝 증기 발생기 전열관의 파괴역학적 해석)

  • Shin, Kyu-In;Park, Jai-Hak;Jhung, Myung-Jo;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1180-1185
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    • 2003
  • One of the main degradation of steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contained radioactivity. Primary water stress corrosion crack occurs at the location of tube/tubesheet hard rolled transition zone. In order to investigate the effect of shot peening on stress corrosion cracking, stress intensity factors are calculated for the crack which is located in the induced residual stress field.

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An Experimental Study on the Flexural Behavior of the Round Concrete Panels according to the Evaluation Method of Biaxial Flexural Tensile Strengths (휨인장강도 평가 방법에 따른 콘크리트 원형패널의 휨거동에 관한 실험적 연구)

  • Kim, Ji-Hwan;Zi, Goang-Seup
    • Journal of the Korea Concrete Institute
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    • v.23 no.4
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    • pp.479-486
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    • 2011
  • In this study, we conducted experiment and finite element analysis on the flexural behavior of the round concrete panels according to the evaluation method of biaxial flexural tensile strengths. The Round Panel Test (RPT) and the Biaxial Flexure Test (BFT) were used to determine the biaxial flexural strength of round plain concrete panels. In order to understand the stress distribution on the panels, we measured load-strain relationship at the center of the panels' bottom surface. Test results show that fracture pattern in RPT and BFT panels are similar, and the tensile stress distribution is uniform in all directions at the center of the bottom surface of the panels for both RPT and BFT. The distribution of stresses in two test specimens coincided with the analysis result. The average biaxial flexural strength of RPT is about 29% greater than those of the BFT. The coefficient of variations (COV) of the RPT and BFT for the biaxial flexure strength is 8%, 6%, respectively, which indicates that BFT method is useful and reliable for determining biaxial flexural strengths of the concrete.

Development and Assessment of Laboratory Testing Apparatus on Grouting Injection Performance (그라우팅 주입성능 실내실험 장비 개발 및 신뢰도 평가)

  • Jin, Hyunwoo;Ryu, Byunghyun;Lee, Jangguen
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.10
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    • pp.23-31
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    • 2016
  • Grout is generally operated with low viscous material similar to water, but grout for micro crack with high viscous materials and high injection pressure is gradually increased under the development of underground and subsea space. In order to estimate grouting injection performance considering crack width, viscosity of grouting materials, and injection pressure, there should be a reliable standard laboratory testing method. In this paper, theoretical injection mechanisms of grouting materials are presented as radial and linear flows, and laboratory testing apparatus are introduced to simulate each flow case. Radial flow is simulated by using acrylic disk plates which are able to spread grouting material radially from the center of the disk plates, and linear flow is simulated by using stainless parallel plane plates which are able to spread grouting material linearly. Apparatus are consist of upper and lower plates and industrial films with different thickness are placed between plates in order to simulate various crack widths. Laboratory verification tests with these apparatus were conducted with tap water (1cP at $20^{\circ}C$) as an injection material. Through the laboratory testing results, the best laboratory testing method is recommended in order to estimate grouting injection performance.