• Composites Research
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• v.30 no.6
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• pp.338-342
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• 2017

In this paper, evaluation method of structural integrity of cylindrical composite lattice structures was conducted. A finite element analysis was used to evaluate the structural integrity of composite lattice structures. In order to verify the optimal finite element in the evaluation of the structural integrity, finite element models for cylindrical composite lattice structure were generated using beam, shell and solid elements. The results of the finite element analyses with the shell and solid element models showed a good agreement. However, considerable differences were found between the beam element model and the shell and solid models. This occurred because the beam element does not take into account the degradation of the mechanical properties of the non-intersection parts of cylindrical composite lattice structures. It was found that the finite element analysis of evaluation of structural integrity for cylindrical composite lattice structures have to use solid element.

• Composites Research
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• v.34 no.2
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• pp.129-135
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• 2021

In this paper, in order to examine the effect of fiber volume fraction non-uniformity in thickness direction on the buckling load of cylindrical composite lattice structures, we modified the equation of buckling load of the cylindrical composite lattice structures proposed by Vasiliev. The thickness of each layer of the rib was varied by fiber volume fraction, and material properties were applied differently by using the rule of mixture. Also, we performed linear buckling analysis by varying the structure size, thickness, and average value of the fiber volume fraction of finite element model. Finally, by comparing the calculation results of the buckling load of the equivalent model using the modified buckling load equation and the results of the finite element analysis, we found that the fiber volume fraction non-uniformity in thickness direction can reduce the buckling load of the cylindrical composite lattice structure.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.835-837
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• 2017

In this paper, manufacturing processes of cylindrical composite lattice structures using filament winding method was described. Cylindrical composite lattice structures were manufactured in accordance with four major steps. Silicon mold of lattice shape was installed on mandrel and then continuous fiber was wound on silicon mold. After winding process, in order to ensure the same thickness for all regions, compression process was done for its intersection parts. Finally, the composite lattice structure was demoulded after curing in oven. It was found that the manufactured cylindrical composites lattice structure had 2.4% of dimensional error compared to the design requirements.

• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.6
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• pp.74-86
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• 2021

The composite lattice structure is a structure that supports the required load with the minimum weight and thickness. Composite lattice structure is manufactured by the filament winding process using impregnating high-strength carbon fiber with an epoxy resin. Filament winding process can laminate and manufacture only structurally necessary parts, composite lattice structure can be applied to aircraft fuselages, satellite and launch vehicles, and guided weapons to maximize weight reduction. In this paper, the development and evaluation of the composite lattice structure corresponding to the entire process from design, analysis, fabrication, and evaluation of large-scale cylindrical and conical composites lattice structure were performed. To be applicable to actual projectiles and guided weapons, we developed a cylindrical lattice structure with a diameter of 2,600 mm and a length of 2,000 mm, and a conical lattice structure with an upper diameter of 1,300 mm, a lower diameter of 2,500 mm, and a length of 900 mm. The performance of the developed composite lattice structure was evaluated through a load test.

• Composites Research
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• v.36 no.2
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• pp.80-85
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• 2023

A cylindrical composite lattice structure is manufactured by filament winding. The distribution of nonuniform fiber volume fraction induced by the manufacturing process can be observed. The stiffness and buckling characteristics can be influenced by non-uniform fiber volume fraction. In this paper, the effect of non-uniform fiber volume fraction through thickness direction on the torsional buckling load of the cylindrical composite lattice structure was examined. The stiffness variation induced by the non-uniform fiber volume fraction was applied to the finite element model, and buckling analysis was performed. The variations of buckling load with variations of fiber volume fraction were compared. The non-uniform fiber volume fraction reduced the torsional buckling load of the composite lattice structure.

• Composites Research
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• v.30 no.6
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• pp.331-337
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• 2017

The composite lattice structures have advantages of high specific stiffness and strength and are mainly applied to the structures of launch vehicles that carry the compressive load. However, since these structures are manufactured by filament winding technology, there are some defects and voids found in the knots. For these reasons, the stiffness and strength of the lattice structures have to be compared with finite element model for predicting design load. But, the full scale test is difficult because time and space are limited and the shape of structure is complex, and hence the simple and reliable test methods for examination of stiffness are needed. In this paper, subelements of composite lattice structures were prepared and compressive and bending test were conducted for examination of stiffness of helical and hoop rib. Test methods for subelements of composite lattice structures that has curved and twisted shape were supposed and compared with finite element analysis results.

• Composites Research
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• v.31 no.4
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• pp.161-170
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• 2018

Cylindrical composite lattice structures are manufactured by filament winding process. The fiber volume fraction non-uniformity and resin rich layers that can occur in the manufacturing process affect the stiffness and strength of the structure. Through the cross-section examination of the hoop and helical ribs, which are major elements of the composite lattice structure, we observed the fiber volume fraction non-uniformity and resin rich layers. Based on the results of the cross-section examination, the stiffness of the ribs was analyzed through the experimental and theoretical approaches. The results show that the fiber volume fraction non-uniformity and resin rich layers have an obvious influence on the rib stiffness of composite lattice structure.